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BIG ASS FANS Wickerbill Fans User Manual

BIG ASS FANS Wickerbill Fans
96 pages
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Table of Contents

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BIG ASS FANS Wickerbill Fans Specifications

General IconGeneral
BrandBIG ASS FANS
ModelWickerbill Fans
CategoryFan
LanguageEnglish

Summary

IMPORTANT SAFETY INSTRUCTIONS

Introduction

Who We Are and What We Do

Overview of Big Ass Fan Company's business and product focus.

About this Fan

What's in the Box

Parts Included

Tools Needed

Important Weights

Recommended Torque

Fan Diagram

Allen-Bradley Controller Diagram (Optional)

Preparing the Work Site

Mechanical Installation

Requirements for fan mounting structure and site preparation.

Electrical Installation

Guidelines for safe and compliant electrical setup for the fan.

Understanding Airflow Patterns

Airflow in an Open Area

Describes how air moves from the fan in an open space.

Airflow in an Enclosed Area

Explains airflow dynamics within a confined space.

Airflow with Multiple Fans

How airflow is affected when multiple fans are installed.

Airflow with Streamlined Obstruction

Air movement around minor floor obstructions.

Airflow with Wide, Blunt Obstruction

Air movement around significant floor obstructions.

Understanding Airflow Patterns (cont.)

PowerfoilPlus™

Specifics of PowerfoilPlus™ airflow and coverage.

Tips

Practical advice for optimizing fan placement and airflow.

Mounting Method 1: I-Beam

Attach Upper Yoke (to I-Beam)

Step-by-step guide for attaching the upper yoke to an I-beam.

Mounting Method 2: Angle Irons

Select Proper Angle Irons

Guidance on choosing appropriate angle irons for mounting.

Mounting Method 2: Angle Irons (cont.)

Pre-drill Angle Irons

Instructions for drilling holes in angle irons for mounting.

Fasten Angle Irons Together (if span is longer than 8 ft)

Procedure for joining angle irons for longer spans.

Mounting Method 2: Angle Irons (cont.)

Fasten Single Angle Irons to Roof Structure Mounting Points

Securing single angle irons to the roof structure.

Mounting Method 2: Angle Irons (cont.)

Fasten Double Angle Irons to Roof Structure Mounting Points

Securing double angle irons to the roof structure.

Mounting Method 2: Angle Irons (cont.)

Attach Upper Yoke (to Angle Irons)

Connecting the upper yoke to the angle iron assembly.

Mounting Method 2: Angle Irons (cont.)

Attach Motor Frame (to Angle Irons)

Securing the motor frame to the angle iron structure.

Hanging the Fan

Attach Extension Tube (to Upper Yoke)

Connecting the extension tube to the upper yoke.

Hanging the Fan (cont.)

Secure Safety Cable

Proper installation of the fan's safety cable.

Hanging the Fan (cont.)

Attach Lower Yoke (to Extension Tube)

Connecting the lower yoke to the extension tube.

Attach Motor Frame (to Lower Yoke)

Securing the motor frame to the lower yoke.

Installing Guy Wires

Attach Locking Carabiner to Motor Frame

Attaching the carabiner to the fan's motor frame.

Attach Beam Clamp

Installing the beam clamp for guy wire attachment.

Installing Guy Wires (cont.)

Route Guy Wire Through Gripple®

Threading the guy wire through the Gripple connector.

Install Three Remaining Guy Wires

Completing the installation of all guy wires.

Replacing Oil Plug on Bonfiglioli Motors (8'-20' Powerfoil/Wickerbill and 10'-20' PowerfoilPlus Models Only)

Replace Oil Plug

Procedure for replacing the oil plug with a vent cap.

Replacing Oil Plug on Bonfiglioli Motors (24' Powerfoil/Wickerbill and PowerfoilPlus Models Only)

Replace Oil Plug

Procedure for replacing oil plug on specific Bonfiglioli motor models.

Replacing Allen-Head Plug on Baldor Motors (20'-24' Powerfoil/Wickerbill and 18'-24' PowerfoilPlus Models Only)

Replace Allen-Head Plug

Steps to replace the Allen-head plug with a vent cap.

Installing Airfoils

Attach Airfoils to Hub

Securing the airfoils to the fan's central hub.

Electrical Installation

Electrical Installation Safety

Critical safety warnings for electrical installation.

Electrical Installation Overview

General introduction to the electrical installation process.

Power Requirements for Big Ass Fans Controllers

Details on power needs for fan controllers.

Power Requirements for Big Ass Fan Controllers

Controller Dimensions

Mounting Controller

KBDA Controller

Mounting instructions for KBDA controllers.

Allen-Bradley Controller (Optional)

Mounting guidelines for optional Allen-Bradley controllers.

General Mounting Guidelines

Universal advice for mounting fan controllers.

Controller Storage

Recommendations for storing fan controllers.

Input Power Conditioning

Considerations for ensuring stable input power for controllers.

Power Wiring Guidelines

Conduit/Piping Guidelines

Installation Techniques: Single Fan Controls

Installation Techniques: Multiple Fan Controls

Grounding

Motor Ground

Proper grounding connection for the fan motor.

Shielded Motor Cable Terminations

How to correctly terminate shielded motor cables.

Multi-Fan Grounding Requirements

Grounding considerations for multi-fan setups.

RFI/EMI Filter Grounding

Grounding procedures for RFI/EMI filters.

Standard Grounding for Powerflex 4 Controller (Optional)

Standard Grounding for Powerflex 4M Controller (Optional)

Shielded Motor Cable Grounding for Powerflex 4 Controller (Optional)

Shielded Motor Cable Grounding for Powerflex 4M Controller (Optional)

Multi-Fan Grounding for Powerflex 4 Controller (Optional)

RFI/EMI Grounding for Powerflex 4 Controller (Optional)

RFI/EMI Grounding for Powerflex 4M Controller (Optional)

Ungrounded Distribution Systems

Disconnecting MOVs

Procedure to disconnect MOVs on ungrounded systems.

Wiring: KBDA Controller (200-250V Single Phase)

Wiring: KBDA (200-250V & 400-480V 3 Phase)

Wiring: Powerflex 4 Controller (100-125V Single Phase) (Optional)

Wiring: Powerflex 4M Controller (200-250V Single Phase) (Optional)

Wiring: Powerflex 4M Controller (200-250V 3 Phase) (400-480V 3 Phase)

Wiring: Powerflex 4 Controller (575-600V 3 Phase) (Optional)

Wiring the Motor: Bonfiglioli Motor (100-125 & 200-250 Volts)

Wiring the Motor: Bonfiglioli Motor (400-480 Volts)

Wiring the Motor: Reliance/Baldor Motor (400-480 Volts)

Wiring the Motor: Reliance/Baldor Motor (200-250 Volts)

Start-up Procedures For KBDA Controllers

Short (<100 ft (30.5 m)) vs. Long (>75 ft (22.9 m)) Motor Lead Adjustment

Changing the Parameter Set

How to adjust controller parameters for cable length.

Start-up Procedures For Allen-Bradley Controllers

Start-up Procedures For Multi-Fan Controllers

Additional Input Power Considerations

Input Voltage Irregularities

How supply voltage issues can affect fan controller operation.

Supply Transformer kVA Limits

Table of transformer kVA limits for different controller models.

Delta Secondary

Explains different types of power distribution secondary configurations.

Delta Secondary (cont.)

Branch Circuit Protection

Requirements for protecting branch circuits for fan controllers.

KBDA Controller Specifications and Environmental Ratings

Allen-Bradley Controller Specifications and Environmental Ratings

Baldor or Reliance - 3 Lead, Single Voltage Wye for 600V Installations

NORD - 3 Lead, Single Voltage Wye for 600V Installations

Operating the Fan

Heating Season

How to operate the fan for heating efficiency.

Cooling Season

How to operate the fan for cooling efficiency.

User Servicing

Annual Preventive Maintenance

Annual checks for fan safety and performance.

Additional Considerations

Extra checks for fan maintenance and operation.

Troubleshooting

General Troubleshooting

Common issues and solutions for fan operation.

The Fan Turning In The Wrong Direction (Single Fan Controller)

How to correct fan rotation for single controllers.

The Fan Turning In The Wrong Direction (Multi-Fan Controller)

Correcting rotation for multi-fan installations.

Popping Noise Is Coming From The Fan

Diagnosing and fixing popping noises from airfoils.

The Fan Is Not Starting

Steps to take when the fan fails to start.

The Motor Makes Noise When You Speed Up The Fan

Troubleshooting motor noise at higher speeds.

Troubleshooting KBDA Controllers

Fan Error Codes

List and explanation of KBDA controller error codes.

Troubleshooting Allen-Bradley Controllers

Fault Indicators

Understanding fault display messages on A-B controllers.

Automatically/Manually Clearing Faults

Procedures for clearing controller faults.

Type 1 Fault Descriptions and Corrective Measures

Common Type 1 faults and their remedies.

Type 2 Fault Descriptions and Corrective Measures

CE Compliant Instructions

Declaration of Conformity

Fan Mounting Height Requirements

Fan Airborne Noise Emissions

Electrical Installation

Acceptable Cable Types

Specifies approved cable types for CE installations.

Controller Grounding Requirements

Guidelines for grounding fan controllers in CE installations.

CE Compliant Grounding for Powerflex 4 Controller

CE Compliant Grounding for Powerflex 4M Controller

Big Ass Fans Warranty Policy

Products

Warranty periods for different Big Ass Fan products.

Definitions

Key terms used in the warranty policy.

EXCLUSIONS

Actions that void the product warranty.

Big Ass Fans Warranty Policy (cont.)

OBTAINING WARRANTY SERVICE

Steps to follow for claiming warranty service.

REMEDY AND LIMIT OF LIABILITY

Details on warranty remedies and company liability.

Warranty Claim Form Instructions

Replacement of Products Under Warranty Acknowledgment & Return Instructions

Warranty Claim Form

Responsibility Agreement

Annual Maintenance Checklist

Check-In Procedure (for Big Ass Fan Certified Installers Only)

Close-Out Procedure (for Big Ass Fan Certified Installers Only)

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