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Binks MX22036 - Maintenance; Troubleshooting

Binks MX22036
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EN
AX200L AIR MOTOR
MAINTENANCE
INSPECTION
OPERATION
Daily
Check for general air leakage and correct motor operation.
6 Month Test
Perform a pump stall test to ensure correct operation.
Perform a stall test on the pump assembly. If air is escaping through exhaust, check air motor piston
seal and QEV piston, replace as required.
Main valve assembly is not working.
Check the main valve assembly, and clean or replace.
QEV's are not working.
Inspect, clean and replace as required.
Damaged poppet assembly.
Inspect, clean and replace as required.
Air exhaust restricted.
Inspect, clean and replace as required.
Check for constant exhaust air when pump is not in a stalled condition.
Check the QEV pistons, and clean or replace.
Pump runs but
has excessive
pulsation.
Worn piston seal.
Replace piston seal.
Worn/failed motor rod seals.
Replace motor rod cartridge assembly.
Order a 250703 Seal Kit.
Replace motor rod cartridge assembly.
Replace poppet assemblies.
Inspect and replace if required: Main valve assembly parts.
Order a 250649 Valve repair kit.
Damaged QEV.
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
REMEDY
Motor will not
run
No air supply.
Check air and fluid supply ball valves and supply hoses.
Air piston seal worn.
Replace piston seal.
Poppet assemblies are not working.
Switch/interchange poppet assemblies to isolate the faulty poppet, and
clean or replace.
12 to 36 Months (Typically 10
million pump cycles, dependent
on air quality)
Replace air piston seal.
77-3210-R1.4 12/36

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