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BMW B46TU User Manual

BMW B46TU
41 pages
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Technical Training
The information contained in this manual is not to be resold, bartered, copied or transferred
without the express written consent of BMW of North America, LLC ("BMW NA").
Copyright © 2018 BMW of North America, LLC
B46TU/B48TU
ENGINES
Reference Manual
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BMW B46TU Specifications

General IconGeneral
Engine TypeInline-4
Displacement1998 cc
Fuel TypePetrol
TurbochargedYes
Compression Ratio11.0:1
Fuel SystemDirect Injection
Redline6500 rpm
ValvetrainDOHC
Bore x Stroke82.0 mm x 94.6 mm

Summary

General information

Symbols used

Explains the warning symbol used to draw attention to important information.

1. Introduction

1.1. Innovations B46TU

Details technical improvements for the B46TU engine to meet emission requirements, including new features.

1.2. Innovations B48TU

Highlights technical improvements for the B48TU engine, such as increased power, reinforced crankshaft, and new components.

1.3. Engine identification

Explains how to identify the B46TU and B48TU engines, covering numbering systems and location on the crankcase.

1.4. Technical data

Provides key technical specifications for B46B2001 and B48B20T1 engines, including power, torque, and displacement.

1.4.1. Model overview

Lists the vehicle models, such as G20 330i and G29 Z4, that use the new B46TU and B48TU engines.

2. Engine Mechanical

2.1. Engine housing

Describes the engine housing, focusing on the cylinder head material and minor modifications for the B46TU.

2.1.1. Cylinder head

Details the cylinder head, noting it is made of aluminum and has slight modifications compared to the B46.

2.2. Crankshaft drive

Covers the crankshaft drive system, including revisions for the B46TU and reinforced crankshaft for B48A20T1.

2.2.1. Crankshaft

Compares B46 and B46TU crankshafts, highlighting weight savings and material adaptations for improved performance.

2.2.2. Connecting rod

Explains the connecting rod, its components, and the IROX-coated bearing shells used for reduced friction and wear.

2.2.3. Chain drive

Details the single-part chain drive for camshafts and oil/vacuum pump, including chain type, tensioner, and guide rails.

2.3. Valve gear

Discusses the valve gear system, focusing on the VANOS unit and its relation to the single-part chain drive.

2.3.1. VANOS

Explains the VANOS unit and changes to camshaft sprockets (46 teeth) following the transition to a single-part chain drive.

2.4. Belt drive

Details the single-belt drive layout for ancillary components, its improvements in saving material and space, and automatic tensioning.

3. Cooling System

3.1. Split cooling

Introduces the split cooling concept as a new development for the B46TU engine, modifying the N63TU2 system for faster warm-up.

3.2. Heat management module

Describes the heat management module, which replaces the characteristic map thermostat and controls coolant flow via a rotary valve.

3.3.1. Cold-start phase

Details the coolant circulation and valve positions during the engine's cold-start phase, with coolant primarily bypassing the crankcase.

3.3.2. Warm-up phase

Explains the coolant flow and valve positions during the engine warm-up phase, routing coolant through the cylinder head, turbocharger, and oil/coolant HX.

3.3.3. Operating temperature

Describes the coolant flow and valve positions when the engine is at operating temperature, managing circulation through different circuits based on load.

3.3.4. Maximum cooling requirement

Illustrates coolant flow and valve positions during maximum cooling demand, opening the radiator connection fully and closing the bypass.

3.4. Coolant pump

Explains the revised layout and function of the coolant pump, highlighting its pressure relief valve for efficient operation and leak reduction.

4. Exhaust System

4.1. Exhaust turbocharger

Details the exhaust turbocharger, its material, control via electrical wastegate valve, and design differences between B46TU and B48TU.

5. Fuel System

5.1. Fuel preparation

Describes fuel preparation adaptations for emission requirements, including high pressure pump and injectors designed for 350 bar injection pressure.

5.1.1. Fuel high-pressure pump

Explains the single-piston high pressure pump (HDP6), its drive via exhaust camshaft, modifications for 350 bar, and pressure control.

5.1.2. Direct rail

Covers the direct rail system, injector mounting, and potential issues with the fuel quantity control valve affecting pressure buildup.

5.1.3. Solenoid valve injector

Illustrates differences between HDVE5 and HDEV6 injectors used in B46TU engines, detailing injection patterns and volumetric distribution.

6. Engine Electrical System

6.1. Digital Motor Electronics (DME)

Explains the DME as the central control unit, its voltage range, integrated sensors, and its role in engine management.

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