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BMW M57 User Manual

BMW M57
64 pages
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Diesel Engines
M57/M67 Common Rail
Course contents/Background material
Information status:
09/98
BMW
Service Training
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BMW M57 Specifications

General IconGeneral
Fuel SystemCommon Rail Direct Injection
ValvetrainDOHC, 4 valves per cylinder
Engine Block MaterialCast Iron
Cooling SystemLiquid Cooled
ConfigurationInline
Bore84.0 mm (M57D25, M57D30), 80.0 mm (M57TUD25), 84.0 mm (M57TUD30)
Torque Output580 N⋅m (272–428 lb⋅ft)
Compression Ratio18.0:1
Cylinder Head MaterialAluminium
Emissions ControlEGR, DPF (Diesel Particulate Filter)
Displacement2.5 - 3.0 L
Stroke90 mm
Bore x Stroke84.0 mm x 90.0 mm (M57TUD30)

Summary

Introduction to M57/M67 Diesel Engines

Objectives of the Six-Cylinder Engine

The layout and design of the six-cylinder engine is based on primary objectives.

Engine Concepts and Features

Engine Views

Technical Features of M57/M67 Engines

DDE Control Unit

Technical Data for M57/M67 Engines

Provides technical specifications for the M57 and M67 engines.

Engine Production Phase-in and Vehicle Values

Details production phase-in and engine values for specific vehicle models.

Engine Performance Test Curves

Exhaust Emission Legislation

Exhaust Emission Standards and Test Cycles

Engine Components Overview

Engine Component System Structure

Outlines the system structure of the engine components.

Engine Block Description

Cylinder Head Gasket

Cylinder Head Features

Cylinder Head Cover

Valve Gear Components

Crankshaft Details

Flywheel Functionality

Connecting Rods and Bearings

Pistons, Rings, and Pins

Chain Drive System

Oil Pan Design

Engine Covers: Timing and Rear End

Ancillary Components and Belt Drive

Requirements and Objectives for Ancillaries

Outlines the requirements and objectives for ancillary components and belt drive.

Belt Drive System Structure

Torsional Vibration Damper

Starter Motor

Alternator and Drive Belts

A/C Compressor

Describes the A/C compressor and its drive.

Tensioning and Idler Pulleys

Engine Mounts Overview

Engine Mount Requirements and Objectives

Outlines the requirements and objectives for engine mounts.

Engine Mount System Structure

Damping-Controlled Hydraulic Mount Description

Hydraulic Mount Functionality and Control

DDE Parameters for Mount Activation

Lists DDE parameters that activate the damping-controlled hydraulic mounts.

Vacuum Supply for Mounts

Details the vacuum supply for the damping-controlled hydraulic mounts.

Lubrication System Overview

Lubrication System Requirements and Objectives

Outlines the requirements and objectives for the lubrication system.

Lubrication System Structure

Oil Pump Details

Oil Pump for M67 Engine

Oil Pump Technical Data

Provides technical data for the oil pumps.

Oil Filter with Integrated Heat Exchanger (M57)

Oil Filter and Heat Exchanger (M67)

Oil Spray Nozzles

Describes the oil spray nozzles for piston crown cooling.

Cooling System Overview

Cooling System Requirements and Objectives

Outlines the requirements and objectives for the cooling system.

Cooling System Structure

Water Pump and Thermostat

Radiator Assembly and Intercooler

Cooling Assembly Fan Shroud Features

M57 Fan Shroud Specifics

Details M57-specific features of the cooling assembly fan shroud.

M67 Fan Shroud Specifics

Details M67-specific features of the cooling assembly fan shroud.

Auxiliary Cooling and Heating Systems

Fan Operation

Describes the viscous fan and electric fan in the radiator assembly.

Auxiliary Heater Function

Explains the auxiliary heater and its relation to independent park heating.

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