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BMW E66 - User Manual

BMW E66
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© BMW AG, München 01 29 0 406 372 12.2005 (Z/Z)
Original BMW Accessory.
Installation Instructions.
1
Advanced DVD system with multimedia changer retrofit
BMW 7 Series Saloon (E
65 / E
66)
Retrofit kit No. 65 12 0 406 359 DVD advanced monitors installation kit
65 12 0 406 362 DVD advanced MMC installation kit
Installation time
The installation time for the full system (multimedia changer and two rear monitors) is approx. 5.0 hours.
If you only install one rear monitor and the multimedia changer, the installation time will be
approx. 4.0 hours. The installation time may vary depending on condition of the car and the equipment
in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
To avoid unnecessary extra work and/or costs, if any installation or function problems occur,
after a brief troubleshooting session (approx. 0.5 hours), contact the following:
1. Either your national sales company or your regional office or
2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical
parts support application.
Quote the VIN and the part number of the retrofit kit and provide a detailed description of the
problem.
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.
See ASAP for details of the pictograms.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
Pictograms
s
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Subject to technical modifications.
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Summary

BMW Retrofit Kit Parts List

Installation Preparations and Safety Checks

Electrical Connection Diagram

Vehicle Installation and Cabling Layout

Fan and Module Holder Installation Guide

Connection Cable and Multimedia Changer Installation Steps

Fan Cable Installation (Specific Models)

BMW Advanced DVD Monitor Installation

Monitor Installation for Cars without SA 456

Specific steps for installing the monitor in vehicles without the SA 456 option, including drilling.

Seat Wiring Harness Connection

Finalizing Installation and System Testing

Fan Wiring Harness Circuit Diagram

Summary

BMW Retrofit Kit Parts List

Installation Preparations and Safety Checks

Electrical Connection Diagram

Vehicle Installation and Cabling Layout

Fan and Module Holder Installation Guide

Connection Cable and Multimedia Changer Installation Steps

Fan Cable Installation (Specific Models)

BMW Advanced DVD Monitor Installation

Monitor Installation for Cars without SA 456

Specific steps for installing the monitor in vehicles without the SA 456 option, including drilling.

Seat Wiring Harness Connection

Finalizing Installation and System Testing

Fan Wiring Harness Circuit Diagram

Overview

This document outlines the installation and operational characteristics of an advanced DVD system with a multimedia changer retrofit, specifically designed for the BMW 7 Series Saloon (E65/E66). The system enhances the in-car entertainment experience by integrating rear monitors and a multimedia changer, providing passengers with access to various media.

Function Description

The core function of this retrofit system is to provide an advanced in-car entertainment solution, primarily for rear-seat passengers. It comprises a multimedia changer and two rear monitors, allowing for the playback of DVDs and other media formats. The system is designed to integrate seamlessly with the vehicle's existing electrical and structural components.

The multimedia changer (L) serves as the central media hub, capable of storing and playing multiple discs. It connects to the AV switcher (U), which manages the audio and video signals to the rear monitors (AA). Each monitor is equipped with an auxiliary jack (G1) and headphone jacks (H1), enabling individual audio experiences for passengers. Remote controls (AS) with button cells (AR) are provided for convenient operation of the monitors, allowing passengers to select media, adjust settings, and control playback without direct interaction with the changer. Headphones (AQ) are also included, offering a private listening experience.

The system incorporates a sophisticated power supply and wiring network. The main connection cable (A) links the system to the vehicle's power distributor (A50) and earth post (X13094), ensuring stable power delivery. Connection wiring harnesses (D and E) are routed to the left and right seats, respectively, to power and transmit signals to the monitors. A dedicated multimedia changer power supply cable (J) ensures the changer receives adequate power.

For thermal management, the system includes radial (AD) and axial (BD) fans, along with a filter (AE) and fabric hoses (AF), to prevent overheating of the electronic components. These fans are integrated into the vehicle's boot area, ensuring efficient cooling. A fan wiring harness (I) is provided for cars without an additional fan in the boot, connecting to the power module (A71) and rear fuse holder for operation.

The AV switcher (U) plays a crucial role in managing the audio and video inputs from the multimedia changer to the monitors. It ensures that the correct signals are routed to each monitor, allowing for independent viewing or synchronized playback, depending on user preference. The system's design emphasizes modularity, with various holders (AJ, AY, AZ, AW, BH) for components like fans, modules, and plug holders, facilitating organized installation and maintenance.

Usage Features

The system is designed for ease of use, providing a comfortable and engaging entertainment experience for rear-seat passengers. Each monitor (AA) can be operated independently using its dedicated remote control (AS) and headphones (AQ). This allows passengers to choose their preferred media without disturbing others in the vehicle. The auxiliary jacks (G1) provide an option for connecting external audio devices, expanding the range of entertainment possibilities.

The remote controls (AS) are intuitive, allowing for simple navigation through menus, selection of DVDs, and control of playback functions such as play, pause, fast-forward, and rewind. The headphones (AQ) offer adjustable channels, ensuring clear audio reception and minimizing sound leakage, thus enhancing the private viewing experience.

The system's integration with the vehicle's interior is discreet, with monitor trims (AC/AT) available in various interior trim colors or a primed finish to match the vehicle's aesthetic. The monitors are mounted on the backrests of the front seats, providing an optimal viewing angle for rear passengers. The design ensures that the monitors do not obstruct the driver's view or compromise passenger safety.

The multimedia changer (L) is accessible for loading and unloading discs, and its position can be adjusted for convenience. The system's power management ensures that it operates efficiently without draining the vehicle's battery excessively. The inclusion of an information sticker (AM) in the glove compartment provides quick access to essential system details.

For vehicles with specific options like "Comfort seat, front" (SA 456) or "TV function" (SA 601), the installation process is adapted to ensure compatibility and optimal performance. The system's design allows for flexibility in installation, accommodating different vehicle configurations.

Maintenance Features

Maintenance of the advanced DVD system is streamlined through its modular design and clear installation instructions. The document emphasizes the importance of using the latest BMW repair manuals, circuit diagrams, and servicing manuals, along with prescribed tools, for all installation and maintenance procedures. This ensures that any work performed on the system adheres to BMW's quality and safety standards.

Troubleshooting is facilitated by a clear protocol: in case of installation or function problems, users are advised to contact their national sales company, regional office, or the Support team via the Aftersales Assistance Portal (ASAP). Providing the VIN and part number of the retrofit kit, along with a detailed problem description, helps in efficient diagnosis and resolution.

The system's components are designed for accessibility. For instance, the fans (AD, BD) and module holders (AY, AZ, AW) are installed in the boot area, making them relatively easy to access for inspection or replacement. The use of cable ties (AP) and specific screws (R, Q, Z, AK, BE) for securing components ensures a robust installation that can withstand vehicle vibrations and movements, reducing the likelihood of loose connections or component damage.

The document provides detailed instructions for routing cables and securing them with cable ties, which helps in preventing damage from kinking or abrasion. Deburring holes and treating them with anti-corrosive coatings are specified steps to protect against corrosion, extending the lifespan of the installed components.

The system's electrical connections are clearly mapped out in the connection diagrams, indicating cable colors, cross-sections, and connection locations. This detailed information is invaluable for technicians during installation, troubleshooting, and repair. The inclusion of fusible links (BG) and relays (BF) in the fan wiring harness provides protection against electrical overloads, enhancing the system's reliability and safety.

Regular checks, such as ensuring the seat wiring harness (F) moves easily when the backrest is adjusted and that the fitted fabric hose (AF) is within the adjustment range, are part of the maintenance routine to ensure long-term functionality. Replacing button cells (AR) in remote controls (AS) and batteries (AV) in headphones (AQ) is a straightforward user-level maintenance task. The system is designed not to require coding, simplifying the post-installation setup.

BMW E66 Specifications

General IconGeneral
Production years2001-2008
Body style4-door sedan
Width1902 mm (74.9 in)
Engine4.4L V8
Transmission6-speed automatic
CompatibilityBMW 7 Series (E65/E66) models
Common AccessoriesFloor mats, seat covers, car covers, navigation systems
Height1492 mm (58.7 in)

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