Body Solid G1S - Step 10: Low Pulley; Leg Extension Cable Installation; Insert Low Pulley Cable and Install Pulley C1; Route Cable through Bracket X and Install Pulley C2; Route Low Pulley Cable through Main Base Frame for Pulley C3

10
Be careful to assemble all components
in the sequence they are presented.
mm
Inch
Note:
All Pulleys in this step are 4 1/4” diameter.
Leave all pulley bolts hand tight until step 12 is completed.
A. See diagram 1. Insert stamped eye end of the Low Pulley / Leg Extension Cable (24) through
Low Pulley Bracket (K) and install Pulley (C1) as shown using:
One 45 (3/8” x 1 1/2” hex head bolt)
Two 53 (3/8” flat washer)
One 52 (3/8” nylon lock nut)
B. Route Cable (24) up and through the bottom portion of the Double Pulley Bracket (X), and hold
Cable (24) in place by installing Pulley (C2) as shown using:
One 45 (3/8” x 1 1/2” hex head bolt)
One 52 (3/8” nylon lock nut)
C. See diagram 1. Route Cable (24) down and through the hole in the Main Base Frame (A), where
Pulley (C3) will be installed.
Route Cable (24) under
Main Base Frame (A).
D. Route Cable (24) up
and through the opening in the Main Base Frame (A) where Pulley (C4) will
be installed.
Route Cable (24) through the opening in the Seat / Extension Frame (M). Attach Stamped eye
end of Cable (24) to the Leg Frame (P) as shown in diagram 2 using:
One 42 (3/8” x 2 3/4” hex head bolt)
Two 13 (pulley spacer)
One 52 (3/8” nylon lock nut)
E. Insert Pulley (C5) into Seat / Extension Frame (M), under Cable (24), as shown using:
One 42 (3/8” x 2 3/4” hex head bolt)
Two 13 (pulley spacer)
One 52 (3/8” nylon lock nut)
F. Take up the slack in the Cable (24) by installing Pulleys (C3) and (C4) into Main Base Frame (A)
as shown in diagram 2 using for each pulley:
One 42 (3/8” x 2 3/4” hex head bolt)
Two 13 (pulley spacer)
One 52 (3/8” nylon lock nut)
20
Low Pulley / Leg Extension Cable (24)
Ball Stop End
Stamped Eye End
3050mm
10’
STEP