1 / 52
1.0 GENERAL INFORMATION 2
1.1 PURPOSE OF THE MANUAL
.......................................................................................................... 2
1.2 PRODUCT IDENTIFICATION
.......................................................................................................... 3
1.3 GLOSSARY AND TERMINOLOGY
.................................................................................................. 4
1.4 REQUESTING TECHNICAL ASSISTANCE
..................................................................................... 4
1.5 MANUFACTURER’S LIABILITY
....................................................................................................... 4
1.6 CONSIGNMENT CONDITIONS
....................................................................................................... 5
2.0 TECHNICAL INFORMATION 5
2.1 DESCRIPTION OF THE GEAR UNIT
............................................................................................. 5
2.2 CONFORMITY
................................................................................................................................ 6
2.3 OPERATING LIMITS AND CONDITIONS
....................................................................................... 6
2.4 ALLOWED TEMPERATURE LIMITS
.............................................................................................. 7
3.0 SAFETY INFORMATION 8
3.1 SAFETY STANDARDS
.................................................................................................................... 8
4.0 HANDLING AND TRANSPORT 9
4.1 PACKAGING
................................................................................................................................... 9
4.2 HANDLING INSTRUCTIONS
.......................................................................................................... 9
4.2.1 Moving the packages.................................................................................................................... 10
4.2.2 Moving the equipment
.................................................................................................................. 10
4.3 STORAGE
....................................................................................................................................... 17
5.0 INSTALLATION 18
5.1 INSTALLING THE GEAR UNIT
....................................................................................................... 18
5.1.1 Flanged execution
........................................................................................................................ 18
5.1.2 Foot mounting............................................................................................................................... 21
5.1.3 Shaft mounting
............................................................................................................................. 21
5.1.4 Installing accessories on solid input and output shafts................................................................. 23
5.2 INSTALLING THE ELECTRIC MOTOR
........................................................................................... 25
5.3 INSTALLING THE HYDRAULIC MOTOR
........................................................................................ 26
5.4 CONNECTING THE HYDRAULIC BRAKE
..................................................................................... 27
5.5 LUBRICATION
................................................................................................................................. 33
6.0 TESTING THE GEAR UNIT 35
7.0 USING THE EQUIPMENT 35
8.0 MAINTENANCE 36
8.1 ROUTINE MAINTENANCE
............................................................................................................. 37
8.2 OIL CHANGES
................................................................................................................................ 38
8.3 CHECKING OPERATIONAL EFFICIENCY
..................................................................................... 39
8.4 CLEANING
...................................................................................................................................... 39
9.0 REPLACING PARTS 40
9.1 REMOVING THE MOTOR
.............................................................................................................. 40
9.2 DECOMMISSIONING THE GEAR UNIT
......................................................................................... 41
10.0 TROUBLESHOOTING 41
ANNEX 1 - CHECKING THE OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS 42
ANNEX 2 - LUBRICANT CHARGE QUANTITY 43
ANNEX 3 - MOUNTING POSITIONS AND PLUG POSITIONS 47
USE, INSTALLATION AND MAINTENANCE MANUAL
Revisions
The catalogue revision list is given on page 52. The most recent versions of the catalogue are available at www.bonglioli.com.