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Bosch Rexroth IndraDrive HMV01.1E-W0030 User Manual

Bosch Rexroth IndraDrive HMV01.1E-W0030
132 pages
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R911299229
Edition 01
Rexroth IndraDrive
Supply Units
Project Planning Manual
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics

Table of Contents

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Bosch Rexroth IndraDrive HMV01.1E-W0030 Specifications

General IconGeneral
BrandBosch
ModelRexroth IndraDrive HMV01.1E-W0030
CategoryPower Supply
LanguageEnglish

Summary

1 Introduction

1.1 About this Documentation

Describes the scope and purpose of the documentation for planning mechanical, electrical, and logistical aspects of the equipment.

1.2 Device Overview and Features

Introduces the supply units, their features, fields of application, basic structure, drive system, and certifications.

1.3 Device Structure and Components

Explains the basic structure, control panel, and drive system components of the supply units.

1.4 Tests and Certifications

Provides information on CE mark, C-UL-US listing, and relevant test procedures for the supply units.

2 Important Directions for Use

2.1 Appropriate Use

Defines appropriate use of Rexroth products, emphasizing user responsibility, safety instructions, and product integrity.

2.2 Inappropriate Use

Defines inappropriate use of supply units outside specified application areas or conditions, highlighting potential risks.

3 Safety Instructions for Electric Drives and Controls

3.1-3.4 Safety Introduction and General Information

Covers introductory safety, hazard explanations, general information, and guidance on appropriate and inappropriate use.

3.5-3.6 Electrical Safety Precautions

Details protection against electric shock from live parts, including PELV and contact with electrical components.

3.7-3.10 Mechanical and Handling Safety

Covers protection against dangerous movements, handling, mounting, and contact with hot parts.

3.11-3.12 Specific Hazard Safety

Addresses safety for battery handling and protection against pressurized systems.

4 Identifying and Checking the Delivered Components

4.1 Delivery of Components

Covers packaging, packaging labels, disposal of packaging material, and accompanying documents for delivered components.

4.2 Scope of Delivery

Details the standard and optional components included in the delivery and provides instructions for checking the delivered items.

4.3 Component Designation

Explains how drive components are identified by type designation, including type plates and cable markers.

4.4 Device Types and Type Code

Explains device types and the structure of the type code used for identification and configuration.

5 Transport and Storage

5.1 Transporting the Devices

Specifies conditions for transporting devices, including temperature, humidity, and shock resistance requirements.

5.2 Storing the Devices

Details storage conditions like temperature and humidity, and provides recommendations for long-term storage to maintain component integrity.

6 Mechanical Mounting

6.1 Mounting Conditions

Covers ambient and operating conditions for mounting supply units and components into control cabinets, including temperature and humidity.

6.1 Duty Capacity Adjustments

Explains how duty capacity diminishes with higher ambient temperatures or mounting altitudes, illustrated by diagrams.

6.2 Mechanical Technical Data and Dimensions

Presents mechanical technical data, focusing on dimensions and providing detailed drawings for specific device models.

6.3 Installation Orientation and Cabinet Arrangement

Recommends vertical installation for cooling and advises on component arrangement in control cabinets for optimal airflow.

6.4 Cooling and Power Dissipation

Discusses power dissipation of drive systems and components, and the need for cooling units based on heat generated.

6.5 Mounting Cooling Units

Provides instructions and warnings regarding the mounting of cooling units to prevent damage to drive controllers from condensation.

7 Electrical Installation

7.1 General Information and ESD Precautions

Covers precautions against electrostatic discharge (ESD) and general installation guidelines for wiring and testing.

7.2 Interference Elimination and EMC

Discusses interference elimination and Electromagnetic Compatibility (EMC), referencing separate documentation and filter requirements.

7.3 10 Rules for EMC-Correct Installation

Lists 10 essential rules for designing drive systems in compliance with EMC standards, focusing on noise emission control.

7.4 Optimal EMC Installation

Advises on spatial separation of interference-free and susceptible areas for optimal EMC installation in HMV01.1E systems.

7.5 Electrical Data for HMV01.1E Models

Presents detailed electrical data for HMV01.1E-W0030, -W0075, and -W0120 models, including voltage, current, and power specifications.

7.5 Electrical Data for HMV01.1R Models

Provides detailed electrical data for HMV01.1R-W0018, -W0045, and -W0065 models, including voltage, current, and power specifications.

7.6 Control Voltage Specifications

Details the control voltage specifications, including ripple content, overvoltage limits, charging current, and power consumption.

7.7 Complete Connection Diagram

Presents a complete connection diagram illustrating the wiring for various interfaces like X1, X2, X3, X31, X32, X33, and X14.

7.8 Connecting Cables and Rails Overview

Explains the overview of connections, including power section, PE connections, and module bus, with designation of components.

7.9 HMV01.1E-W0030 and HMV01.1E-W0075 Connections

Shows the front view of HMV01.1E-W0030 and HMV01.1E-W0075, detailing connections and a table of connection descriptions.

7.9 HMV01.1E-W0120 Connections

Illustrates the front view of HMV01.1E-W0120, detailing connections and providing a table of connection descriptions.

7.9 HMV01.1R-W0018, -W0045, -W0065 Connections

Shows the front view of HMV01.1R-W0018, -W0045, -W0065, detailing connections and providing a table of connection descriptions.

7.10 Control Voltage (+24 V, 0 V) Connection

Details the connection and safety aspects of the control voltage supply, including potential hazards from interruption.

7.11 DC Bus (L+, L-) Connection

Explains the DC bus connection using contact rails or wires, including design considerations, tightening torque, and wiring requirements.

7.12 PE Connection of Power Supply

Illustrates the PE connection for power supply units of different models, specifying screw types and tightening torques.

7.13 PE Connection, Power Supply Unit and Neighboring Device

Details PE connection options for drive controllers, including grounding brackets and cable requirements for safe grounding.

7.14 X1, Bus Module

Describes the X1 bus module, its graphic representation, design type, and specifications for extension leads.

7.15 X2, RS232 Interface

Explains the RS232 interface used for diagnosis, detailing its graphic representation, design, and connection cross-sections.

7.16 X3, Mains Connection

Provides details on the X3 mains connection, including graphic representation, design types for different models, and connection cross-sections.

7.17 X31, Connection for Messages

Details the X31 interface used for messages like 'supply unit ready' and 'power supply ok', including its design and connection cross-sections.

7.18 X32, Mains Contactor Control and Signals

Explains the X32 interface for mains contactor control, DC bus short circuit, and braking resistor threshold signals.

7.19 X33, Acknowledge Messages

Describes the X33 interface used for acknowledge messages of the internal mains contactor, including its design and connection details.

7.20 X14, Mains Voltage Synchronization

Details the X14 interface for mains voltage synchronization, available for regenerative supply units (HMV01.1R).

7.21 Touch Guard Safety

Provides warnings and instructions for mounting the touch guard to prevent lethal electric shock from live parts.

8 Determination of Appropriate Power Supply Units

8.1 Introduction

Explains the role of the power supply unit in AC drive systems and the need to determine motors and drive controllers before selection.

8.2 DC Bus Continuous Power Calculation

Details DC bus continuous power calculation methods, including speed, mechanical power, peak power, and load calculation.

8.3-8.7 Power Supply Unit Sizing and Selection

Covers DC bus peak power, regenerated energy, continuous/peak regenerated power, and connected load calculations for unit selection.

9 Control Mains Contactor

9.1 Control Possibilities and Shutdowns

Explains control options for mains contactors and DC bus dynamic brakes, including shutdowns due to faults or power failures.

9.2 Controlling Supply Unit with Emergency Stop Relays

Details control modes using emergency stop relays and DC bus dynamic brake for enhanced safety and fault handling.

9.2 Without DC Bus Dynamic Brake

Describes operation without DC bus dynamic brake, noting drives shut down via electronics and implications for asynchronous machines.

9.3 Control via NC Controller

Explains how NC controller can manage mains contactor for position-controlled shutdown, especially for electronically coupled drives.

10 Troubleshooting

10.1 General Troubleshooting Approach

Highlights the importance of quick fault localization and replacement due to production downtime, emphasizing modular drive concepts.

10.2 Fault Diagnostics and Resetting

Covers fault signaling via display, prerequisites for diagnostics, and methods for resetting stored fault messages.

10.3 Checking and Repairing Units

Requests specific information from users when contacting service personnel for quick and precise assistance with unit checks.

10.4 Unit Replacement Procedure

Provides a step-by-step guide for replacing a unit, emphasizing safety precautions, qualified personnel, and checking unit types.

11 Disposal and Environmental Protection

11.1 Product Disposal and Packaging

Details product return for disposal, conditions, address, and information on packaging materials and their recyclability.

11.2 Environmental Protection and Materials

States products contain no hazardous substances and lists materials in devices and motors, with recycling information.

12 Service & Support

12.1 Helpdesk and Service-Hotline

Provides contact information for helpdesk and service hotlines, including phone numbers and availability outside normal hours.

12.3 Internet and Before Contacting Us

Directs users to online resources and lists essential information needed before contacting service for efficient support.

12.5 Sales & Service Facilities in Germany

Lists sales and service facilities across Germany, categorized by region, with contact details.

12.5 European (West) Service Facilities

Lists sales and service facilities in Western European countries, including contact phone numbers and fax.

12.5 European (East) Service Facilities

Provides contact information for sales and service facilities in Eastern European countries like Czech Republic, Hungary, Poland, Romania, Russia, etc.

12.5 Africa, Asia, Australia – incl. Pacific Rim Facilities

Lists sales and service facilities in regions including Australia, China, India, Japan, Korea, Malaysia, Singapore, South Africa, Taiwan, and Thailand.

12.5 North America Service Facilities

Provides contact details for Bosch Rexroth North American offices, including headquarters, regional centers, and service hotlines.

12.5 South America Service Facilities

Lists sales and service facilities in South American countries such as Argentina, Brazil, and Colombia.

13 Appendix

13.1 Connection of Supply Unit by Wires

Explains how to correctly connect the supply unit using wires for DC bus connection, avoiding voltage arcing.

13.2 Stacked Devices: Counterclockwise Cable Routing

Illustrates correct DC bus connections for stacked devices with counterclockwise cable routing, emphasizing prevention of voltage arcing.

13.2 Stacked Devices: Clockwise Cable Routing

Illustrates correct DC bus connections for stacked devices with clockwise cable routing, emphasizing prevention of voltage arcing.

13.3 Mains Connection General

Covers general mains connection guidelines, including direct connection, transformer use, voltage cutoffs, and drop-outs.

13.3 Mains Supply Requirements

Details necessary short-circuit power for mains supply based on connected load and explains mains supply failure tolerance.

13.3 HMV01.1E Power Supply Connection

Describes the direct mains connection for HMV01.1E power supply units with 3x AC 380-480V, recommending a line filter HFD.

13.3 Mains Connection via Autotransformer

Explains the use of an autotransformer for mains connections with voltages outside the 3x AC 380-480V range for HMV01.1E.

13.3 HMV01.1R Power Supply Connection

Details the mains connection for HMV01.1R power supply units, requiring a mains choke KDxx and a combining filter HFD.

13.3 Filter Operation and Calculations

Discusses the operation and selection of combining filters, including temperature rise calculation and interference suppression.

13.3 Filter Derating and Interference

Presents derating diagrams and formulas for filters, and discusses interference reduction measures for supply lines.

13.3 Synchronizing to the Mains

Explains the necessary separate connection for synchronous operation of HMV01.1R with mains, tapping voltage before the choke.

13.4 Grounding the Power Supply System

Covers grounding for three-phase systems, protection against overvoltages with IT mains, and the benefit of isolating transformers.

13.5 Fault Current Protective Device

Warns against using RCDs on electric drives and specifies using overcurrent protective devices, explaining leakage current factors.

13.6 Earth Leakage Monitor

Discusses the use of earth leakage monitors in IT mains, noting the need for isolating transformers with electronic drive controllers.

13.7 Chronological Sequence When Switching On

Details the chronological sequence of events during power-up, including control voltage, internal routines, and contactor closing times.

13.7 Chronological Sequence When Switching Off

Shows the chronological sequence during power-down, including power OFF, acknowledge signal, and contact opening times.

13.8 Auxiliary Components: Mains Choke (HMV01.1E)

Lists and describes Mains Chokes (KD series) for HMV01.1E, including mechanical, electrical data, and part numbers.

13.8 Auxiliary Components: Mains Choke (HMV01.1R)

Provides mechanical and electrical data, and part numbers for Mains Chokes (KD series) used with HMV01.1R supply units.

13.8 Auxiliary Components: Mains Filter HFD

Describes Mains Filter HFD types, features, and usage for interference suppression with IndraDrive M drive controllers.

13.8 Filter Versions and Limit Values

Lists available filter versions, compatible units, current ratings, and limit values per EN61800-3 for interference suppression.

13.9 Filter Dimensions (HFD0x.2-480-0065)

Provides dimensional drawings for HFD0x.2-480-0065 filter, showing key measurements and connection details.

13.9 Filter Dimensions (HFD01.2-480-0026)

Presents dimensional drawings for HFD01.2-480-0026 filter, including key measurements and connection information.

13.9 Filter Dimensions (HFD02.2-480-0026)

Provides dimensional drawings for HFD02.2-480-0026 filter, showing key dimensions and connection details.

13.9 Filter Dimensions (HFD02.2-480-0202)

Presents dimensional drawings for HFD02.2-480-0202 filter, detailing key dimensions and connection points.

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