Bosch Rexroth NYCe 4000 - Hardware Manual

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NYCe 4000

Multi-axis motion control system

Hardware System Manual

Project Planning Manual

R911337671

Edition 18

Main Page

Table of Contents4
Introduction10
Purpose of Documentation10
General Information10
Cross Reference Component Name, Order Number, Short Name11
Introduction11
Nyce 4000 System Housings11
Nyce 4000 Mcus, Drive, Digital I/O and SERCOS III Master Modules12
Nyce 4000 Accessories12
Safety Instructions for Electric Drives and Controls16
Definitions of Terms16
Explanation of Signal Words and the Safety Alert Symbol17
General Information18
Using the Safety Instructions and Passing Them on to Others18
Requirements for Safe Use18
Hazards by Improper Use20
Instructions with Regard to Specific Dangers20
Protection against Contact with Electrical Parts and Housings20
Safety Extra-Low Voltage as Protection against Electric Shock22
Protection against Dangerous Movements22
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting25
Protection against Contact with Hot Parts25
Protection During Handling and Mounting26
Important Directions for Use28
Appropriate Use28
Areas of Use and Application28
Inappropriate Use29
Acceptance Tests and Approvals29
Introduction29
Low Voltage Directive29
EMC Directive30
Rohs31
System Overview32
Hardware Architecture32
Motion Node Modules33
System Housing with Backplane35
NY4110: MCU Module38
Overview38
Module Identification39
Module Dimensions40
Field Diagnostics40
System Power Supply41
Service Mode and Stop Axes Inputs42
FW1, FW2, FW3 Connection Information43
Installation Requirements44
Before You Begin44
Cable Connections44
Security44
NY4112: Ethernet MCU Module46
Overview46
Module Identification46
Module Dimensions47
Field Diagnostics48
24V System Power Supply48
Service Mode and Stop Axes Inputs49
ETH1, ETH2 Connection Information51
Installation Requirements51
Before You Begin51
Cable Connections51
Environmental Conditions52
IT-Security52
NY4114: Ethernet MCU Module54
Overview54
Module Identification55
Module Dimensions56
Field Diagnostics56
24V System Power Supply58
Service Mode and Stop Axes Inputs58
ETH1, ETH2, ETH3 Connection Information60
USB Connection Information60
Installation Requirements61
Before You Begin61
Cable Connections61
Environmental Conditions61
System Software Recovery62
Security65
NY4120 and NY4120/10: PWM Drive Module68
Overview68
Module Identification69
Module Dimensions70
Field Diagnostics70
Power Switch On/Off Precautions71
I/O Connector72
Analog Inputs73
Analog Outputs75
Digital Inputs77
Digital Outputs80
Digital High Speed Inputs and Outputs83
Volt Digital Inputs85
Encoder Inputs and Encoder Power Supply86
Drive Output87
Characteristics87
Motor Types88
Connection Information89
Drive Power90
NY4125: 5-Axis Low Power PWM Drive Module92
Overview92
Module Identification93
Module Dimensions94
Field Diagnostics94
Power Switch On/Off Precautions95
I/O Connector96
Digital Inputs97
Digital Outputs99
Digital High Speed Inputs and Outputs102
TTL Digital Inputs104
Encoder Inputs and Encoder Power Supply105
Drive Output105
Characteristics105
Motor Types106
Connection Information107
Drive Power108
NY4130: DC Drive Module110
Overview110
Module Identification111
Module Dimensions112
Field Diagnostics112
Power Switch On/Off Precautions113
I/O Connector114
Analog Inputs115
Analog Outputs117
Digital Inputs119
Digital Outputs122
Digital High Speed Inputs and Outputs125
Volt Digital Inputs126
Encoder Inputs and Encoder Power Supply128
Drive Output128
Characteristics128
Motor Type129
Connection Information129
Drive Power131
Installation Requirements132
NY4140: High Voltage Drive Module134
Overview134
Module Identification135
Module Dimensions136
Field Diagnostics136
Power Switch On/Off Precautions137
I/O Connector138
Analog Inputs139
Analog Outputs141
Digital Inputs143
Digital Outputs146
Digital High Speed Inputs and Outputs149
Volt Digital Inputs150
Encoder Inputs and Encoder Power Supply152
Drive Output152
Characteristics152
Motor Types153
Connection Information154
Drive Power155
NY4150 and NY4150/10: SERCOS III Master Module156
Overview156
Module Identification157
Module Dimensions158
Field Diagnostics159
Supported Nyce 4000 Functionality with NY4150160
I/O Connector161
Analog Inputs162
Digital Outputs162
Connection NY4150 - Indradrive162
Installation Requirements163
Encoders166
Introduction166
Encoder Power Supply Switch167
Timing Aspects of the Control Loop168
Encoders and BLDC Motor with +5 Volt Hall Sensors173
Quadrature Encoder174
Analog Position Sensor179
Rexroth MSM Incremental Encoder181
Rexroth MSM Absolute Encoder184
Sanyo Denki Absolute Encoder190
Endat2.2 Encoder195
Sincos Encoder197
Endat2.1 Encoder201
Hiperface Encoder205
NY4199 Sincos Option Module for Sincos Based Encoders209
Overview209
Module Identification210
Module Dimensions211
Installation Instructions for the NY4199 Sincos Option Module212
Network214
Introduction214
IEEE 1394B Multi-Node Configuration NY4110 MCU214
IEEE 802.3 Multi-Node Configuration NY4112 MCU215
Introduction215
Direct Cable Connection between PC and NY4112-Based Node(S)216
Connection between PC and NY4112-Based Node Using a Switch216
DHCP Support217
IEEE 802.3 Multi-Node Configuration NY4114 MCU217
Introduction217
Direct Cable Connection between PC and NY4114-Based Node(S)218
Connection between PC and NY4114-Based Node Using a Switch218
DHCP Support219
Nyce 4000 Hardware Glossary220
Drive Power Precautions for Ny412X/Ny4140222
Drive Power Filtering for Ny412X/Ny4140222
Introduction222
Filtering on Ny40X3, NY4074 and Ny40X2 System Housings223
Filtering on Ny40X0 System Housings223
Motor Chokes224
Regenerative Braking225
Environmental Conditions226
Thermal226
Shock and Vibration226
Electromagnetic Compatibility226
Environment226
Derating Conditions227
Introduction227
Forced Cooled Systems, NY4120227
Convection Cooled Systems, NY4120228
Forced Cooled Systems, NY4125229
Convection Cooled Systems, NY4125230
Forced Cooled Systems, NY4130231
Convection Cooled Systems, NY4130231
Forced Cooled Systems, NY4140232
Convection Cooled Systems, NY4140232
Cleaning, Disposal and Environmental Protection236
Cleaning236
Disposal236
Environmental Protection236
Service and Support238
Helpdesk238
Service-Hotline238
Internet238
Before Contacting Us238
Appendix - EU Declaration of Conformity - Modules240

Bosch Rexroth NYCe 4000 - Hardware Manual

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