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Bosch Worcester Greenstar Danesmoor 18/25 User Manual

Bosch Worcester Greenstar Danesmoor 18/25
64 pages
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Installation, Commissioning and Servicing instruction manual
Floor Standing oil-fired Condensing Boiler Conventional Flue & Room Sealed Flue
Greenstar Danesmoor Kitchen Regular
ErP+
& Kitchen System
ErP+
12/18, 18/25, & 25/32
6720808218-00.1Wo
For fully pumped open vent or sealed central heating systems and domestic hot water cylinders
These appliances are for use with Kerosene (Class C2) only.
6 720 821 686 (2018/04)

Table of Contents

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Bosch Worcester Greenstar Danesmoor 18/25 Specifications

General IconGeneral
Boiler TypeRegular
Fuel TypeOil
Output (kW)18-25
Efficiency90%
Warranty2 Years

Summary

Key to Symbols and Safety Instructions

Key to Symbols

Defines warning symbols, keywords, and additional symbols used in the manual.

General Safety Instructions

Provides essential safety guidelines for installation engineers and plumbers, covering various hazards.

Installation Regulations

Complying with the Building Regulations

Details requirements for compliance with building regulations in the UK and Eire, including certifications.

Appliance Information

General Information

Lists standard package contents and key features of the boiler unit.

Technical Data

Provides detailed specifications for heating, flue, electrical, and thermostat parameters.

Energy Efficiency

Presents product data satisfying EU regulations for energy efficiency ratings.

Layout and Components - 18/25 System Appliance Shown

Illustrates and labels the main components of the 18/25 System appliance.

Layout and Components - 18/25 Regular Appliance Shown

Illustrates and labels the main components of the 18/25 Regular appliance.

Pre-Installation

Cleaning Primary Systems

Outlines procedures for flushing and cleaning the heating system before installation.

Mains Supply

Details requirements for electrical supply, including earthing, isolation, and wiring.

Oil Supply

Covers oil type, tank installation, pipework considerations, and system types (gravity, suction).

Water Systems and Pipework

Specifies requirements for primary system pipework, connections, valves, and open/sealed systems.

Condensate Discharge

Provides guidance on installing condensate drainage pipework and disposal methods (internal/external).

Pressure Relief Pipework

Details requirements for the safe routing of pressure relief discharge pipes to prevent hazards.

Boiler Locations and Clearances

Specifies minimum installation clearances and suitable locations for the boiler unit.

Flue Terminal Positions

Outlines minimum clearances for flue terminals relative to building features and boundaries for safe operation.

Flue Options

Explains conventional flue (CF) and room sealed flue (RS) options and their installation requirements.

Installation

Unpacking the Boiler

Provides instructions and safety precautions for unpacking the boiler unit.

Pipework Positions and Flue Opening

Details safety precautions and requirements for drilling pipework and flue openings.

Boiler Installation

Describes the procedure for physically installing the boiler unit and its components.

Flue Installation

Guides on installing flue components, including flue dampers, extensions, and terminals.

Combustion Chamber (18/25 Regular Shown)

Details the process of accessing and working within the boiler's combustion chamber.

Pipework Connections

Illustrates and explains various pipework connections for Regular and System models.

Oil Burner and Pump

Covers the installation, adjustment, and connection of the oil burner and pump.

Refitting Components

Explains how to correctly refit various components after servicing or maintenance.

Electrical

Details electrical safety, connections, wiring for the boiler, and programmer integration.

Commissioning

Pre-Commissioning Checks - 18/25 Regular Shown

Lists essential checks to perform before starting the boiler commissioning process.

Filling the System

Provides instructions on filling the central heating system with water and venting air.

Water Treatment

Outlines requirements for system water treatment, including pH value and inhibitor.

Starting the Appliance

Details procedures for priming the oil supply and starting the burner.

Single Pipe Gravity Feed System

Specific instructions for priming and bleeding the oil system for this configuration.

Double Pipe Sub-Gravity Feed Systems and Single Pipe Suction Lift with De-aerator

Instructions for priming the oil supply for systems with de-aerators.

Pump Adjustments

Guides on adjusting the oil pump pressure and air damper settings for optimal performance.

Burner Head Setting

Explains how to adjust the burner head for optimal output and combustion quality.

Boiler Lockout Indicator On

Describes how to reset the boiler after a lockout condition occurs via the indicator.

Combustion Checks

Details how to perform combustion checks, including CO2 and flue gas temperature measurements.

Central Heating

Outlines steps for commissioning the central heating system, including balancing and thermostat settings.

Finishing Commissioning

Covers final steps like refitting panels and ensuring system operation.

Hand Over

Instructions for handover to the customer, including operation, safety, and documentation.

Appliance Guarantee

Information regarding the appliance guarantee terms and conditions.

Service and Spares

Inspection and Service - 18/25 Regular Shown

Details the initial steps for accessing internal components for service.

Pre-Service Checks

Lists preliminary checks and actions before performing routine servicing.

Service Requirements

Summarizes key service tasks and checks for the burner, heat exchangers, and flue system.

Sealed System Only

Specific service checks required for sealed heating systems, focusing on PRV and expansion vessel.

Clean the Burner

Provides instructions for cleaning the fan and air intake components.

Oil Burner Nozzle

Details the procedure for removing, fitting, and checking the oil burner nozzle and electrodes.

Pump Filter

Explains how to access, clean, and replace the oil pump's internal filter.

External Oil Filter

Guides on replacing or cleaning the element in the external oil filter.

Combustion Chamber - 18/25 Regular Shown

Covers cleaning and checking the combustion chamber, baffles, and insulation.

Oil Supply System and Tank

Advises on inspecting and maintaining the oil supply system and tank according to regulations.

Clean the Boiler - Manifold Access

Details cleaning procedures for the flue manifold, secondary heat exchanger, and condensate trap.

Re-commissioning the Burner

Explains how to refit the burner, ensuring a gas-tight seal, and re-commission it.

After Service Hand Over

Actions to take after completing service, including documentation and customer advice.

Spares

Information on how to obtain spare parts for the appliance.

Fault Finding and Diagnosis

Burner Functions

Provides a flowchart for diagnosing burner operational issues, intermittent lockout, and noise problems.

Heating and Hot Water

Offers a diagnostic chart for troubleshooting issues related to heating and hot water supply.

Boiler Function

A diagnostic chart for troubleshooting common boiler operational faults like short cycling or overheating.

Logic for the 535 SE/LD RDB Control Box

A detailed logic chart for diagnosing faults using the 535 SE/LD RDB control box.

Riello Control Box 12/18 Model

Information specific to the Riello control box, including LED codes and fault finding.

Control Box LED Codes

Explains the meaning of LED codes displayed by the Riello control box for fault identification.

Fault Finding

A step-by-step fault finding guide based on control box checks and error codes.

Oil Supply Vacuum Testing

Details how to perform vacuum tests on the oil supply system to check for restrictions or leaks.

Air Pressure Switch and Flue Overheat Reset

Explains how to reset the air pressure switch and flue overheat thermostat to clear lockouts.

Air Pressure Switch Connections

Guides on correctly connecting the air pressure switch sensing tubes to ensure proper function.

Oil Appliance Commissioning Checklist

A checklist to be completed by the commissioning engineer for compliance and customer reference.

Service Interval Record

A logbook for recording annual appliance servicing and maintenance activities.

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