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Bosch Worcester Greenstar Danesmoor External Regular ErP+ 12/18 User Manual

Bosch Worcester Greenstar Danesmoor External Regular ErP+ 12/18
48 pages
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UK
Installation, Commissioning and Servicing instruction manual
Floor Standing oil-fired Condensing Boiler using Room Sealed Flue
Greenstar Danesmoor External Regular
ErP+
& External System
ErP+
12/18, 18/25 & 25/32
6720809437-00.1Wo
For fully pumped open vent or sealed central heating systems and domestic hot water cylinders.
These appliances are for use with Kerosene (Class C2) only.
6 720 821725 (2018/04)

Table of Contents

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Bosch Worcester Greenstar Danesmoor External Regular ErP+ 12/18 Specifications

General IconGeneral
BrandBosch
ModelWorcester Greenstar Danesmoor External Regular ErP+ 12/18
CategoryBoiler
LanguageEnglish

Summary

Key to Symbols and Safety Instructions

Key to Symbols

Explains symbols for warnings, instructions, and document references.

General Safety Instructions

Provides essential safety guidelines for installation, operation, and handling.

Installation Regulations

Complying with the Building Regulations

Details requirements for installations to meet building codes and standards.

Appliance Information

General Information

Lists standard package contents, model identification, and boiler features.

Technical Data

Presents detailed technical specifications for different boiler models.

Energy Efficiency

Provides product data, energy efficiency ratings, and consumption details as per EU regulations.

Layout and Components - 18/25 Regular Appliance Shown

Illustrates and lists components of the 18/25 Regular model.

Layout and Components - 12/18 System Appliance Shown

Illustrates and lists components of the 12/18 System model.

Pre-Installation

Cleaning Primary Systems

Details procedures for flushing and treating the heating system before installation.

Mains Supply

Covers electrical supply requirements and safety for boiler installation.

Oil Supply

Outlines requirements for the oil supply system, including tank positioning and pipework.

Single Pipe Suction Lift with De-aerator

Details specific oil supply configurations for suction lift systems.

Pipework

Provides considerations for routing and installing oil supply pipework.

Boiler Isolation Valve

Explains the correct installation of the boiler isolation valve.

Water Systems and Pipework

Covers requirements for primary water system pipework, including materials and connections.

Condensate Pipework

Details requirements for installing the condensate drainage pipe.

Condensate Disposal Connections

Explains methods for disposing of condensate safely and legally.

Soak Away

Provides instructions for creating and using a soakaway for condensate disposal.

Pressure Relief Pipework

Details the correct installation of the pressure relief discharge pipe.

Boiler Locations and Clearances

Specifies required clearances around the boiler for installation and servicing.

Flue Terminal Positions

Outlines mandatory positions for flue terminals to ensure safety and prevent nuisance.

Flue Options

Details various flue configurations available for installation.

Cabinet Mounted Balanced Horizontal Flue Options

Explains the installation of horizontal flues on cabinet-mounted boilers.

Plume Management

Covers the installation and function of plume management systems for flues.

Installation

Unpacking the Boiler

Instructions for safely unpacking and handling the boiler.

Pipework Positions and Flue Opening

Shows dimensions and locations for pipework and flue connections.

Boiler Installation

Step-by-step guide for physically installing the boiler unit.

Flue Installation

Instructions for fitting the flue system to the boiler.

Flue Damper Installation

Details the correct installation of the flue damper.

Installation Notes

General notes and tips for successful flue installation.

Combustion Chamber (18/25 Regular Shown)

Instructions for checking and fitting combustion chamber baffles.

Pipework Connections

Guides on connecting water and oil pipework to the boiler.

Oil Burner and Pump

Instructions for connecting and handling the oil burner and pump assembly.

Refitting Components

Steps for reassembling boiler components after maintenance or installation.

Electrical

Details the electrical connections required for the boiler installation.

Regular Appliance Electrical Connections

Wiring diagram and component key for regular appliance electrical setup.

System Appliance Electrical Connections

Wiring diagram and component key for system appliance electrical setup.

Commissioning

Pre-Commissioning Checks - 18/25 Regular Shown

Essential checks before starting the commissioning process for the 18/25 model.

Filling the System

Step-by-step instructions for filling the heating system with water.

Water Treatment

Guidelines for cleaning, flushing, and inhibiting the heating system.

Appliance Drain Points

Identifies points for draining water from the appliance.

Appliance Vent Points

Identifies points for venting air from the appliance.

Starting the Appliance

Procedures for safely starting the boiler after installation.

Single Pipe Gravity Feed Systems

Specific steps for starting the appliance on single pipe gravity feed systems.

Double Pipe Sub-gravity Feed Systems and Single Pipe Suction Lift with De-aerator

Starting procedures for double pipe and suction lift systems.

Pump Adjustments

Details on adjusting oil pump pressure and related settings.

Burner Head Setting

Guidance on adjusting the burner head for optimal output.

Boiler Lock Out Indicator On

Explains how to interpret and reset boiler lockout indicators.

Combustion Checks

Procedures for checking and adjusting combustion settings like CO2.

Central Heating

Steps to ensure proper operation of central heating and system controls.

Finishing Commissioning

Final steps to complete the commissioning process.

Hand Over

Procedures for handing over the installed appliance to the customer.

Appliance Guarantee

Information regarding the appliance guarantee and registration.

Service and Spares

Inspection and Service - 18/25 Regular Shown

Routine service requirements and pre-service checks for the 18/25 Regular model.

Clean the Appliance

Procedures for cleaning internal components like the flue manifold and heat exchanger.

Cleaning the Flue Manifold and Secondary Heat Exchanger

Detailed steps for cleaning the flue manifold and secondary heat exchanger.

Combustion Chamber Baffle Check

Instructions for checking the combustion chamber baffles.

Clean the Burner

Steps for cleaning the burner assembly, including air intake and fan.

Re-commission the Burner

Procedures for re-commissioning the burner after service.

After Service Hand Over

Final checks and documentation after performing service.

Fault Finding and Diagnosis

Burner Functions

Troubleshooting chart for burner operational issues and lockouts.

Heating and Hot Water

Fault finding chart for issues related to heating and hot water functions.

Boiler Function

Troubleshooting chart for boiler operational problems like overheating or short cycling.

Logic for the 535 SE/LD RDB Control Box

Detailed fault finding logic for the specific RDB control box.

Riello Control Box 12/18 Model

Information on Riello control box LED codes and anomaly types.

Control Box LED Codes

Explains the meaning of different LED status codes on the control box.

Fault Finding

A table guiding fault diagnosis based on control box behaviour.

Flame Sensing Photocell 12/18 Models

Checks and tests for the flame sensing photocell on 12/18 models.

Flame Sensing Photocell 18/25 and 25/32 Models

Guidance on replacing a faulty photocell for 18/25 and 25/32 models.

Oil Supply Vacuum Testing

Procedure for testing oil supply vacuum readings.

Air Pressure Switch and Flue Overheat Reset

How to reset the air pressure switch or flue overheat.

Air Pressure Switch Connections

Details on connecting air pressure switch sensing tubes.

Oil Appliance Commissioning Checklist

A checklist for competent persons to demonstrate compliance and record data.

Service Interval Record

A record for logging annual appliance servicing and checks.

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