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Bosch Worcester Greenstar Danesmoor External Regular ErP+ 12/18 - Re-commission the Burner

Bosch Worcester Greenstar Danesmoor External Regular ErP+ 12/18
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Service and Spares
Greenstar Danesmoor External
ErP+
and External System
ErP+
6720821725 (2018/04) 37
7.2.4 Re-commission the burner
Fig. 66 18/25 and 25/32 Burner O-ring seal shown
Remove plastic cover [1] from the burner.
Fit a suitable pressure gauge to the bleed and pressure gauge port
[2] on the oil pump.
Fig. 67 Access to bleed and pressure gauge port
Slide the burner into position in the heat exchanger and secure with
the retaining nut [2] on top of the burner.
Reposition the flexible air supply tube [3] over the burner air supply
connection [5].
Secure the flexible air supply tube [3] in place with the locking band
[4].
Plug the burner lead [1] into the control box.
Fig. 68 Refitting the burner
Create a heating demand, the burner should ignite following a pre-
ignition period of approximately 15 seconds.
Check that the:
Oil pressure is correct for the required appliance output.
Smoke reading is between 0 - 1.
If the smoke reading is above 1:
Check the air setting.
If the air setting is correct:
Check that the burner has been reassembled correctly.
Allow the appliance to warm up then:
Ensure that the CO
2
levels are correct as indicated in table 9,
page 32.
Adjust the CO
2
if necessary using the air shutter.
When the combustion settings are correct:
Remove the pressure gauge, refit the blanking plug and plastic cover.
Before hand over
Make sure oil flexible line/s are routed correctly so to avoid being
damaged or trapped.
Fig. 69 Oil pump and hose detail
[1] Oil pump
[2] Flexible oil hose route. Ensure that the rigid 90° connection at the
pump points to right when the boiler is viewed from the front and
the flexible hose follows the route as show in the figure above.
Refit the top panel [2] and press down to compress the seal when
fitting the securing screws [1].
WARNING: Flue gas leakage
The seal between the burner and the mounting flange
must form a gas tight seal to prevent leakage of
potentially dangerous gas from the combustion
chamber.
Unless the burner is level when pushing the burner
into the flange the O-ring may not seat properly
allowing flue gas to escape!
Always check that the O-ring seal (Fig 66 item A) is
in good condition before fitting the burner.
Replace the O-ring seal if defective.
Combustion settings
Refer to table 9, page 32.
6720821683-25.1Wo
A
6720809437-40.2Wo
1
2
6720809437-32.1Wo
2
4
5
3
1
6720808218-81.1Wo
1
2

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