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ELECTRICAL AND IGNITION
FLYWHEEL AND STATOR SERVICING
FLYWHEEL AND STATOR
SERVICING
IMPORTANT: Weak flywheel magnets can
cause low alternator output and affect outboard
performance. Weak flywheel magnets can also
cause low readings on ignition test equipment,
such as a peak-reading voltmeter, which might
cause unnecessary parts replacement.
An accurate test of alternator output can help
determine the flywheel’s condition. Refer to
CHARGING SYSTEM TESTS on p. 102.
Flywheel Removal
Remove the recoil starter assembly (rope start
models). Refer to RECOIL STARTER REMOVAL
on p. 365.
Remove the electrical cover from flywheel cover.
Disconnect wiring harness and remove wiring
from cover.
Remove fuse holder from flywheel cover.
Lift flywheel cover to remove.
A WARNING
To prevent accidental starting while ser-
vicing, disconnect the battery cables at
battery.
1. Electrical cover 002084
1. MWS harness 002086
1. Fuse holder 002094
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