Bryant 569J 08G Series

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569J*08G/H

AIR--COOLED CONDENSING UNITS, 60 Hz,

SINGLE CIRCUIT, 2--STAGE WITH DIGITAL SCROLL COMPRESSOR

AND PURON

(R--410A) R EFRIGERANT -- SIZE 08

Installation, Start--Up and

Service Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS 2....................

Rated Indoor Airflow (cfm) 3.....................

Matching 569J*08G/H Model to Evaporator Coil 6....

INSTALLATION 6--16...........................

Jobsite Survey 6................................

Step 1 -- Plan for Unit Location 6..................

Step 2 -- Complete Pre--Installation Checks 6.........

Step 3 -- Prepare Unit Mounting Support 6...........

Step 4 -- Rig and Mount the Unit 6.................

Step 5 -- Determine Refrigerant Line Sizes 7.........

Step 6 -- Complete Refrigerant Piping Connections 8....

Step 7 -- Install Accessories 10....................

Step 8 -- Complete Electrical Connections 10.........

Step 9 -- Wind Baffles for Low Ambient Controls 16...

PRE-START-UP 16...............................

System Check 16...............................

Turn On Crankcase Heater 16.....................

Preliminary Charge 16...........................

START--UP 16 -- 19..............................

Preliminary Checks 16...........................

Start Unit 17...................................

OPERATING SEQUENCE 20......................

Base Unit Controls 20...........................

Indoor (Supply) Fan 20..........................

Cooling, Unit Without Economizer 20..............

Cooling, Unit with Economi zer 20.................

Heating 20....................................

ROUTINE SYSTEM MAINTENANCE 20............

Quar ter ly Insp ection (and 30 d ays after initial s tart ) 20...

Seasonal Maintenance 20........................

SERVICE 21 -- 27................................

Refrigeration System 21.........................

Compressor Oil 21..............................

Servicing Systems on Roofs with

Synthetic Materials 21...........................

Liquid Line Filter Drier 21.......................

Filed Refrigerant Access Ports 21..................

Factory High--Flow Access Ports 21................

Comfort Alert Diagnostic Module 22...............

Compressor Protection 24........................

Crankcase Heater 24............................

Low--Pressure Switch 24.........................

High--Pressure Switch 24.........................

Outdoor Fans 24................................

Lubrication 24.................................

Routine Cleaning of Round-Tube Plate Fin

(RTPF) Coils 26................................

Fastener Torque Values 27........................

TROUBLESHOOTING 27 -- 28.....................

APPENDIX A

Air Conditioner & Heat Pump with Puron

—

Quick Reference Guide 29.........................

APPENDIX B

Wiring Diagram List 29...........................

APPENDIX C

Low Ambient Option — Factory Installed 29..........

START--UP CHECKLIST 35 -- 36...................

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The 569J*08G/H is an air-cooled condensing unit, designed for use with Puron® (R-410A) refrigerant. It is a single-circuit, two-stage unit, requiring one set of refrigeration piping.

Function Description:

This unit functions as a key component in a refrigeration system, specifically an air-cooled condensing unit. It is designed to condense refrigerant vapor into liquid, releasing heat to the outdoor air. The two-stage operation allows for more efficient cooling by adjusting capacity based on demand. The unit is equipped with a Comfort Alert Diagnostic Module (CADM) to monitor compressor operation and provide diagnostic feedback, including reverse power phasing (Alert Code 7).

Important Technical Specifications:

Refrigerant: Puron® (R-410A). It operates at higher pressures than standard R-22 systems, requiring specific R-410A service equipment.
Capacity: The manual references a 7.5-ton dual-stage charging chart.
Electrical: Available in 208/230-3-60, 460-3-60, and 575-3-60 V-Ph-Hz configurations.
- Control Power: Provides 24-v NEC Class 2 power for external control devices. Maximum available power is 20 VA.
- Voltage Imbalance: Operation is not recommended if phase imbalance exceeds 2%.
Piping:
- Liquid Line Sizes: Recommended sizes vary based on linear line length, from 1/2" to 5/8" OD.
- Suction Line Sizes: Recommended sizes vary based on linear line length, from 7/8" to 1 3/8" OD.
- Maximum Liquid Lift: Up to 100 ft (30.5 m) for indoor units above outdoor units.
- Vertical Separation (Outdoor unit above indoor unit): Up to 200 ft (60 m) is permitted.
Compressor: Features scroll compressors.
Outdoor Fans: Permanently lubricated bearings.
Crankcase Heater: Essential for preventing liquid refrigerant absorption by oil during shutdown. Must be energized for 24 hours before compressor start-up.
Safety Switches: Includes low-pressure and high-pressure switches, both fixed, non-adjustable stem-mounted types.
Wind Baffles: Required for low ambient control (569J*08H models) to prevent abnormally low condensing temperatures.
Transformer: Unit-powered convenience outlets use a 1000 VA rated transformer.

Usage Features:

Installation: Requires adherence to all safety codes, including wearing safety glasses and work gloves. Brazing operations require quenching cloths and a fire extinguisher. Local building and electrical codes (ANSI/NFPA70 in USA, CSA C22.1 in Canada) must be followed.
Refrigerant Charging:
- Puron® (R-410A) refrigerant is supplied in pink (rose) cylinders. Liquid refrigerant should always be removed from the cylinder.
- Preliminary charge of at least 80% of the operating charge (from Physical Data table) must be added to the high side through the liquid service valve before compressor start-up to prevent damage.
- For linear line lengths longer than 125 ft (38 m), contact a local Bryant representative for system charge value.
- The charging chart (Fig. 19) is used to adjust charge based on temperature and pressure at the liquid valve.
Electrical Connections:
- Field-supplied wiring must conform to 63°F (33°C) rise limitations.
- Units may have multiple disconnects, and all power switches must be turned off and locked out before service.
- Convenience outlets (125-volt GFCI duplex receptacle, 15-A rated) are available in non-powered (field-supplied circuit) and unit-powered (transformer-supplied) types.
Compressor Rotation: On 3-phase units, proper compressor rotation is critical. The CADM will indicate reverse power phasing (Alert Code 7).
Advanced Scroll Temperature Protection (ASTP): This feature is mentioned as being on page 17, but the content for ASTP is not provided in the OCR.
Low Ambient Control: 569J*08H models include a 32LT Motormaster Low Ambient Control, which requires the addition of wind baffles for full range low ambient operation.
Start-Up Checklist: A comprehensive checklist is provided to ensure proper installation and initial operation, covering preliminary information, outdoor unit checks, controls, indoor unit checks, and piping.

Maintenance Features:

Routine Maintenance: Recommended every two months or two times per year.
Coil Cleaning: Periodic cleaning of Round-Tube Plate Fin Coils with Totaline® environmentally sound coil cleaner (P902-0301 or P902-0305) is essential. Harsh chemicals, high-pressure washers, or poor quality water should be avoided. The cleaning process involves removing surface fibers, wetting with low-velocity water, applying the cleaner solution (optimum 100°F/38°C), and thoroughly rinsing.
Filter Drier: The factory-provided filter drier is specifically designed for Puron® refrigerant. It should be replaced with a 100% molecular sieve grade XH-11 drier.
Field Refrigerant Access Ports: Equipped with Schrader check valves and service valves for pressure readings and charging.
Troubleshooting: The manual includes detailed troubleshooting tables for various issues, including:
- Compressor not running (contactor open/closed).
- Compressor stopping on high-pressure switch.
- Compressor cycles on low-pressure switch.
- Indoor/outdoor fan issues.
- Compressor running but cooling insufficiently.
- Unit operating too long or continuously.
- Noisy system.
- Compressor oil loss.
- Expansion valve issues.
- Frosted liquid line/drier.
- CADM troubleshooting (Table 9) for module power, LED indications, and specific alert codes.
- Speed Control Sensor Resistance table for diagnosing fan operation.
Compressor Protection: Includes a thermostat installed on the motor winding for overtemperature protection (IP) and the crankcase heater.
Oil: The unit is factory charged with Emkarate RL 32-3MAF oil. Oil should only be added if lost due to a system leak.
Safety Relief: If local codes require an additional safety relief device, it must be purchased and installed locally, requiring recovery of the factory shipping charge.