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Bryant 915SA User Manual

Bryant 915SA
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1
915SA
SINGLE STAGE 4--WAY MULTIPOISE
CONDENSING GAS FURNACE
SERIES A AND B
Installation, Start--up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 8........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 12...............................
CONDENSATE DRAIN 16.............................
INSTALLATION 20...................................
AIR DUCTS 29.......................................
GAS PIPING 31......................................
ELECTRICAL CONNECTIONS 32.......................
VENTING 37........................................
START -- UP, ADJUSTMENT, AND SAFETY CHECK 61......
SERVICE AND MAINTENANCE PROCEDURES 73........
SEQUENCE OF OPERATION 81........................
PARTS REPLACEMENT GUIDE 85......................
CERTIFIED
Use of the AHRI Certified TM Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1E, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and of ficial position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
LOOSE PARTS BAG 5.................................
MIN. CLEARANCES TO COMBUSTIBLE MATERIALS 5...
MINIMUM F REE AREA REQUIRED 11..................
MINIMUM SPACE VOLUMES 11.......................
FILTER SIZE INFORMATION 23........................
OPENING DIMENSIONS 25............................
AIR DELIVERY CFM 30...............................
MAXIMUM CAPACITY OF P IPE 32.....................
ELECTRICAL DATA 34...............................
VENT TERM. KIT FOR DIRECT VENT (2--PIPE) SYSTEMS 39
Combustion--Air Vent Pipe, Fitting & Cement Material.. 45.....
Maximum Allowable Exposed Vent Lengths Insulation 46......
Maximum Equivalent Vent Length 47......................
Deductions from Maximum Equivalent Vent Length 47........
Blower Off Delay Setup Switch 64........................
Altitude Derate Multiplier for U.S.A. 65....................
Gas Rate 68..........................................
Orifice Size and Manifold Pressure 68.....................

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Bryant 915SA Specifications

General IconGeneral
Model915SA
Heating Capacity40, 000-120, 000 BTU/h
Fuel TypeNatural Gas or Propane
Stages of HeatingSingle-Stage
Ignition TypeHot Surface Ignition
TypeGas Furnace
Blower TypeVariable Speed
Warranty10-year parts limited warranty upon registration
Heat ExchangerAluminized Steel

Summary

Installation, Start-up, Operating and Service and Maintenance Instructions

Safety Considerations

Essential safety guidelines, warnings, and precautions for installation and operation.

Codes and Standards

Compliance requirements with national and local codes for gas appliances.

Electrostatic Discharge (ESD) Precautions

Procedures to prevent damage to electronic components from static discharge.

Required Notice for Massachusetts Installations

Manufacturer Requirements for Venting Systems

Manufacturer's responsibilities for providing venting system instructions and parts.

Location

Installation Location Hazards

Hazards related to installation location, including carbon monoxide and fire risks.

Garage Installation Hazards

Specific hazards and requirements for installing furnaces in garages.

Air for Combustion and Ventilation

Direct, Non-Direct, and Ventilated Air Methods

Explains different combustion air supply methods and requirements.

Outdoor and Indoor Combustion Air

Details methods for providing combustion air from outdoors or indoors.

Carbon Monoxide Poisoning Hazard

Hazards from negative pressure conditions affecting furnace operation.

Condensate Trap

Condensate Trap - Downflow Orientation

Instructions for relocating the condensate trap in downflow installations.

Condensate Trap - Horizontal Orientation

Instructions for repositioning the condensate trap in horizontal installations.

Condensate Drain Connection

Frozen and Burst Water Pipe Hazard

Precautions against freezing of drain lines and traps to prevent damage.

Right Side Condensate Drain

Detailed steps for connecting the condensate drain to the right side of the casing.

Left Side Condensate Drain Connection

Detailed steps for connecting the condensate drain to the left side of the casing.

INSTALLATION

Upflow Installation

Specific instructions for upflow furnace installation and supply air connections.

Supply Air Connections

Guidelines for connecting supply-air ducts to the furnace outlet.

Return Air Connections

How to connect return-air ducts to the furnace casing.

Horizontal Installation

Requirements for furnace pitch and installation in horizontal orientation.

Codes and Standards

Safety Standards

Lists safety codes like NFGC, NFPA 90B, and Canadian standards.

General Installation Codes

Compliance with NFGC, NFPA 90B, and Canadian codes for general installation.

Gas Piping and Gas Pipe Pressure Testing

Codes and standards for gas piping installation and testing.

AIR DUCTS

General Requirements

Design and sizing guidelines for duct systems, including clearances and sealing.

Return Duct Sizing

Factors affecting return duct sizing, focusing on filters and airflow.

GAS PIPING

Fire or Explosion Hazard Warnings

Warnings about gas piping safety, testing, and materials.

Furnace Damage Hazard

Cautions to prevent damage to gas controls and burner alignment.

Massachusetts Gas Piping Requirements

Specific regulations for gas piping in Massachusetts, including licensed installers.

ELECTRICAL CONNECTIONS

Electrical Shock, Fire or Explosion Hazard

Critical electrical safety warnings for installation and servicing.

115-V Wiring

Guidelines for connecting the 115-volt power supply, including polarity and grounding.

J-Box Installation

Procedures for installing the junction box for electrical connections.

24-V Wiring

Instructions for making 24-volt connections for thermostats and accessories.

VENTING

Special Venting Requirements for Canada

Specific venting standards and material requirements for Canadian installations.

Venting Systems

General guidance on assembling venting systems and material compatibility.

Locating the Vent Termination

Guidelines for determining appropriate locations for vent terminations.

Size the Vent and Combustion Air Pipes

Guidance on sizing vent and combustion air pipes based on furnace input and vent length.

Venting System Length Calculations

Total Equivalent Vent Length Calculation

Steps to calculate total equivalent vent length considering elbows and pipe length.

Polypropylene Venting Systems Information

Specific considerations for using polypropylene venting systems, including equivalent lengths.

Installing the Vent Pipe Adapter and Combustion Air Pipe Adapter

Carbon Monoxide Poisoning Hazard

Hazard of CO poisoning if blower compartment is not sealed properly.

Install Vent Pipe Adapter

Steps for installing the vent pipe adapter and coupling.

Installing the Vent Termination

Roof Terminations

Requirements for vent pipe terminations on roofs, including flashing.

Concentric Vent

Installation of concentric vent terminations on walls or roofs.

Two-Pipe and Single-Pipe Terminations

Installation of two-pipe and single-pipe vent terminations.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Prime Condensate Trap with Water

Instructions for priming the condensate trap to ensure proper operation and prevent CO release.

Adjustments

Procedures for adjusting gas input rate, manifold pressure, and altitude derating.

Adjust Temperature Rise

Steps to measure and adjust the temperature rise for proper furnace operation.

Check Safety Controls

Procedures for checking critical safety controls like limit switches and pressure switches.

SERVICE AND MAINTENANCE PROCEDURES

Component Self-Test

Procedure for running a self-test of furnace components for diagnostics.

Troubleshooting Guide

Diagnostic steps for identifying and resolving furnace operational issues based on status codes.

Care and Maintenance

Routine maintenance tasks to ensure furnace performance and longevity.

Blower Motor and Wheel Maintenance

Procedures for cleaning and maintaining the blower motor and wheel.

Cleaning Heat Exchangers

Instructions for cleaning primary heat exchangers, with notes on replacement.

WINTERIZATION

Procedures for preparing the furnace for cold weather to prevent freezing damage.

SEQUENCE OF OPERATION

1. Heating

Step-by-step operation sequence for the heating mode.

2. Cooling Mode

Step-by-step operation sequence for the cooling mode.

3. Continuous Blower Mode

Operation sequence for running the blower continuously.

PARTS REPLACEMENT INFORMATION GUIDE

Model Nomenclature

Explanation of the furnace model numbering system.

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