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Bryant 922SA User Manual

Bryant 922SA
86 pages
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1
922SA
SINGLE--STAGE, 4--WAY MULTIPOISE
CONDENSING GAS FURNACE
SERIES A
Installation, Start---up, Operating and
Se rvice and Maint e nance I ns t ructions
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 8........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 12...............................
CONDENSATE DRAIN 16.............................
INSTALLATION 20...................................
AIR DUCTS 30.......................................
GAS PIPING 32......................................
ELECTRICAL CONNECTIONS 33.......................
VENTING 40........................................
START -- UP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE PROCEDURES 73........
SEQUENCE OF OPERATION 81........................
PARTS REPLACEMENT GUIDE 86......................
CERTIFIED
Use of the AHRI Certified TM Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 5.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 23...............................
Opening Dimensions 26................................
Air Delivery CFM 31...................................
Maximum Capacity of Pipe 33...........................
Electrical Data 36......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 42.......
Hangar Spacing 46.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 48.....
Maximum Allowable Exposed Vent Lengths Insulation 49......
Maximum Equivalent Vent Length 50......................
Deductions from Maximum Equivalent Vent Length 50........
Blower Off Delay Setup Switch 67........................
Altitude Derate Multiplier for U.S.A. 68....................
Gas Rate 70..........................................
Orifice Size and Manifold Pressure 71.....................
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Bryant 922SA Specifications

General IconGeneral
BrandBryant
Model922SA
CategoryFurnace
LanguageEnglish

Summary

Safety Considerations

Introduction

Codes and Standards

Electrostatic Discharge (ESD) Precautions Procedure

Accessories

Location

General

General installation considerations for furnace placement and clearances.

Air for Combustion and Ventilation

Introduction

Overview of air requirements for furnace combustion and ventilation.

Direct Vent (2-pipe) Applications

Air requirements for direct-vent (2-pipe) furnace installations.

Non-Direct Vent (1-pipe) System

Air requirements for non-direct-vent (1-pipe) furnace installations.

Ventilated Combustion Air Applications

Air requirements for ventilated combustion air furnace applications.

Indoor Combustion Air NFPA & AGA

Guidelines for indoor combustion air using NFPA and AGA standards.

Standard Method

Method for determining indoor combustion air based on space volume.

Known Air Infiltration Rate Method

Method for determining indoor combustion air based on air changes per hour.

Combination of Indoor and Outdoor Air

Guidelines for systems using both indoor and outdoor air for combustion.

Condensate Trap

Condensate Trap - Upflow Orientation

Information on the condensate trap in upflow furnace orientation.

Condensate Trap - Downflow Orientation

Instructions for relocating the condensate trap in downflow orientation.

Condensate Trap - Horizontal Orientation

Instructions for relocating the condensate trap in horizontal orientation.

Condensate Drain Connection

Upflow/Downflow Orientation

Routing the condensate drain line for upflow/downflow furnace orientations.

For Right Side Condensate Drain

Instructions for connecting the condensate drain to the right side.

For Left Side Condensate Drain Connection

Instructions for connecting the condensate drain to the left side.

Installation

Upflow Installation

Specific installation procedures for upflow configurations.

N Coil Installation

Instructions for installing an N coil with specific furnace models.

Supply Air Connections

Guidelines for connecting supply air ducts to the furnace.

Return Air Connections

Guidelines for connecting return air ducts to the furnace.

Bottom Return Air Inlet

Instructions for using the bottom return air inlet.

Side Return Air Inlet

Instructions for using side return air inlets, with configuration restrictions.

Horizontal Installation

Specific installation procedures for horizontal furnace orientations.

Filter Arrangement

Information on external filter placement and requirements.

Air Ducts

General Requirements

General guidelines for designing and sizing furnace duct systems.

Return Duct Sizing

Guidance on selecting filters and sizing return ductwork.

Gas Piping

Gas Pipe Grommet

Installation of the gas pipe grommet for direct vent applications.

Electrical Connections

115-V Wiring

Requirements for connecting the 115-volt power supply.

J-Box Installation

Procedures for installing the junction box for electrical connections.

External Electrical Box on Furnace Casing

Instructions for mounting an external electrical box to the furnace casing.

24-V Wiring

Guidelines for making 24-volt wiring connections.

Accessories

Connecting accessories like EAC and Humidifier.

Venting

Special Venting Requirements for Installations in Canada

Specific venting requirements for installations in Canada per CSA B149.

Locating the Vent Termination

Guidelines for determining the proper location for vent terminations.

Ventilated Combustion Air Systems

Requirements for ventilated combustion air system terminations.

Non-Direct Vent (1-pipe) System

Requirements for non-direct vent (1-pipe) system terminations.

Termination Requirements for the Provinces of Alberta and Saskatchewan

Specific vent termination requirements for Alberta and Saskatchewan.

Size the Vent and Combustion Air Pipes

Guidance on sizing vent and combustion air pipes based on length and fittings.

Install the Vent and Combustion Air Pipes

Step-by-step instructions for installing vent and combustion air pipes.

Installing the Vent Termination

Procedures for installing vent terminations on roofs or sidewalls.

Inside Corner Terminations

Specific clearance requirements for inside corner vent terminations.

Venting System Length Calculations

Method for calculating total equivalent vent length and comparing to maximum limits.

Start-Up, Adjustment, and Safety Check

General

General procedures and checks before furnace start-up.

Prime Condensate Trap with Water

Procedure for priming the condensate trap with water before operation.

Purge Gas Lines

Steps for purging gas lines and checking for leaks.

Check Inlet Gas Pressure

Procedure for checking the gas inlet pressure during maximum heat.

Adjust Manifold Pressure

Steps to adjust manifold pressure to achieve proper gas input rate.

Adjust Temperature Rise

Procedure for measuring and adjusting the furnace temperature rise.

Check Safety Controls

Procedures for checking the main limit switch and pressure switches.

Troubleshooting

Retrieving Stored Fault Codes

How to retrieve and interpret stored fault codes from the furnace control.

Component Self-Test

Procedure to initiate and perform a component test sequence.

Service and Maintenance Procedures

General

General guidelines for furnace maintenance and service.

Electrical Controls and Wiring

Information on furnace electrical controls, wiring, and troubleshooting.

Care and Maintenance

General recommendations for furnace care and preventative maintenance.

Cleaning and/or Replacing Air Filter

Procedures for cleaning or replacing the furnace air filter.

Cleaning Burners and Flame Sensor

Steps for cleaning the furnace burners and flame sensor.

Flushing Collector Box and Drainage System

Instructions for flushing the collector box and condensate drainage system.

Cleaning Condensate Drain and Trap

Steps for cleaning the condensate drain line and trap.

Cleaning Heat Exchangers

Procedures for cleaning primary heat exchangers.

Sequence of Operation

Heating

Detailed sequence of operation for heating mode.

Cooling Mode

Detailed sequence of operation for cooling mode.

Continuous Blower Mode

How the furnace operates in continuous blower mode.

Parts Replacement Information Guide

Casing Group

List of replacement parts for the furnace casing.

Electrical Group

List of replacement parts for the electrical system.

Blower Group

List of replacement parts for the blower assembly.

Filter Group

List of replacement parts for the filter and media cabinet.

Model Nomenclature

Explanation of the furnace model identification nomenclature.

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