EasyManua.ls Logo

Bryant 925TA User Manual

Bryant 925TA
80 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
912SB
SINGLE STAGE 4--WAY MULTIPOISE
CONDENSING GAS FURNACE
SERIES B
Installation, Start--up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 4...
ACCESSORIES 5.....................................
LOCATION 8........................................
General 8.........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
Introduction 9.....................................
CONDENSATE TRAP 13...............................
Upflow 13........................................
Downflow 13.....................................
Horizontal 13.....................................
CONDENSATE DRAIN 17.............................
INSTALLATION 20...................................
Upflow 20........................................
Downflow 20.....................................
Horizontal 21......................................
Filter Arrangement 21...............................
AIR DUCTS 29.......................................
General Requirements 29.............................
Ductwork Acoustical Treatment 29.....................
GAS PIPING 31......................................
ELECTRICAL CONNECTIONS 32.......................
115--V Wiring 32...................................
J--Box Installation 33................................
24--V Wiring 33....................................
Accessories 33.....................................
Alternate Power Supplies 33..........................
VENTING 37........................................
Special Venting Requirements for Installations in Canada 37.
General 38........................................
Materials 38.......................................
Venting Systems 38.................................
Locating the Vent Termination 39......................
Combustion Air and Vent Piping Insulation Guidelines 41...
START--UP, ADJUSTMENT, AND SAFETY CHECK 60......
General 60.........................................
Prime Condensate Trap 60.............................
Purge Gas Lines 60...................................
Adjustments 60......................................
SERVICE AND MAINTENANCE PROCEDURES 68........
Cleaning Heat Exchangers 73...........................
SEQUENCE OF OPERATION 76........................
PARTS REPLACEMENT GUIDE 80......................
TABLES
Loose Parts Bag 5.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 23...............................
Opening Dimensions 25................................
Air Delivery CFM 30...................................
Maximum Capacity of Pipe 32...........................
Electrical Data 34......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 39.......
Combustion--Air Vent Pipe, Fitting & Cement Material.. 45.....
Maximum Allowable Exposed Vent Lengths Insulation 46......
Maximum Equivalent Vent Length 47......................
Deductions from Maximum Equivalent Vent Length 47........
Blower Off Delay Setup Switch 62........................
Altitude Derate Multiplier for U.S.A. 63....................
Gas Rate 65..........................................
Orifice Size and Manifold Pressure 67.....................
CERTIFIED
Use of the AHRI Certified
TM
Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the complete
and official position of the NFPA or ANSI on the referenced
subject, which is represented only by the standard in its entirety.

Other manuals for Bryant 925TA

Question and Answer IconNeed help?

Do you have a question about the Bryant 925TA and is the answer not in the manual?

Bryant 925TA Specifications

General IconGeneral
BrandBryant
Model925TA
CategoryFurnace
LanguageEnglish

Summary

Installation, Start-up, Operating and Service and Maintenance Instructions

SAFETY CONSIDERATIONS

Important safety precautions and warnings for furnace installation and operation.

INSTALLATION SECTIONS

Covers location, air, condensate, piping, electrical, and venting for installation.

SERVICE AND MAINTENANCE

Procedures for servicing, maintenance, and parts replacement.

TABLES AND SPECIFICATIONS

Reference tables for clearances, dimensions, and data.

Required Notice for Massachusetts Installations

IMPORTANT REGULATORY NOTES

Key regulatory compliance information for Massachusetts installations.

SAFETY CONSIDERATIONS

HAZARD WARNINGS AND CAUTIONS

Covers fire, explosion, electrical shock, CO poisoning, and cut hazards.

GENERAL SAFETY PRECAUTIONS

General safety guidelines for installation and servicing personnel.

INTRODUCTION

Types of Furnace Applications

Details on direct vent, non-direct vent, and ventilated combustion air applications.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

ACCESSORIES

Factory-Supplied Installation Parts

List of parts supplied with the furnace for installation.

LOCATION

INSTALLATION HAZARDS AND GUIDELINES

Covers installation hazards and general location requirements.

COMBUSTION AIR CONTAMINATION WARNINGS

Warnings about CO poisoning and component damage from contaminated air.

AIR FOR COMBUSTION AND VENTILATION

AIR SUPPLY METHODS

Details on direct, non-direct, and ventilated combustion air methods.

COMBUSTION AIR REQUIREMENTS

Requirements for adequate combustion air based on space volume.

AIR FOR COMBUSTION AND VENTILATION

AIR SUPPLY METHOD DETAILS

Detailed explanation of standard, known infiltration, and combination air methods.

CONDENSATE TRAP

ORIENTATION-SPECIFIC INSTRUCTIONS

Instructions for upflow, downflow, and horizontal condensate trap configurations.

RELOCATION PROCEDURE

Procedure to relocate the condensate trap for proper drainage.

CONDENSATE TRAP

DOWNFLOW TRAP CONFIGURATION

Detailed steps for downflow condensate trap configuration.

CONDENSATE TRAP

HORIZONTAL RIGHT TRAP CONFIGURATION

Detailed steps for horizontal right condensate trap configuration.

CONDENSATE TRAP

HORIZONTAL LEFT TRAP CONFIGURATION

Detailed steps for horizontal left condensate trap configuration.

CONDENSATE DRAIN CONNECTION

FREEZE PROTECTION AND PROPERTY DAMAGE HAZARDS

Cautions regarding freeze protection and property damage from drain issues.

DRAIN ROUTING ORIENTATIONS

Instructions for routing condensate drains in upflow, downflow, and horizontal orientations.

INSTALLATION

UPFLOW AND DOWNFLOW INSTALLATION

Specific installation procedures for upflow and downflow configurations.

SUPPLY AND RETURN AIR CONNECTIONS

Guidelines for connecting supply and return air ducts.

FURNACE SUPPORT AND CLEARANCES

Requirements for furnace support and clearances.

INSTALLATION

HORIZONTAL INSTALLATION

Specific installation procedures for horizontal configurations.

FURNACE SUPPORT AND HAZARDS

Covers furnace support, hazards, and filter arrangement.

FILTER ARRANGEMENT AND HAZARDS

Guidelines for filter arrangement and associated hazards.

AIR DUCTS

GENERAL DUCT SYSTEM REQUIREMENTS

General guidelines for designing and sizing duct systems.

RETURN DUCT AND FILTER SIZING

Guidelines for sizing return ducts and filters.

DUCTWORK ACOUSTICAL TREATMENT

Information on acoustical treatment for duct systems.

GAS PIPING

FIRE AND EXPLOSION HAZARDS

Critical warnings regarding fire and explosion hazards in gas piping.

GAS PIPING INSTALLATION AND CODES

Installation requirements and codes for gas piping.

MASSACHUSETTS GAS PIPING NOTICE

Specific gas piping regulations for Massachusetts.

GAS PIPING

ELECTRICAL AND FIRE HAZARDS

Warnings regarding electrical and fire hazards related to wiring.

ELECTRICAL CONNECTIONS OVERVIEW

General guidelines for making electrical connections.

115-V WIRING AND INSTALLATION STANDARDS

Instructions for 115V wiring and compliance with US/Canada codes.

ELECTRICAL CONNECTIONS

J-BOX INSTALLATION PROCEDURES

Step-by-step guide for installing the junction box.

ACCESSORY WIRING AND CONNECTIONS

Guidelines for wiring accessories like EAC and humidifier.

ALTERNATE POWER SUPPLY CONSIDERATIONS

Considerations for using alternate power supplies with the furnace.

VENTING

CANADA VENTING REQUIREMENTS

Special venting requirements for installations in Canada.

VENTING SYSTEM MATERIALS AND STANDARDS

Approved materials and standards for venting systems.

CARBON MONOXIDE POISONING HAZARDS

Warnings about CO poisoning and air supply requirements for venting.

VENTING

GENERAL VENTING CONSIDERATIONS

General notes on furnace venting systems and chimney use.

APPROVED VENTING MATERIALS

Approved materials for combustion air and vent pipes in the USA and Canada.

VENTING SYSTEM TYPES AND HAZARDS

Overview of venting systems and associated CO poisoning hazards.

VENTING

VENT TERMINATION KITS AND TYPES

Details on vent termination kits and system types.

OPTIONAL COMBUSTION AIR INLET PIPE

Optional configuration for combustion air inlet pipe moisture control.

LOCATING THE VENT TERMINATION

Guidelines for determining the proper location for vent termination.

VENTING

SIDEWALL AND ROOFTOP TERMINATION SUPPORT

Recommendations for supporting vent terminations.

VENTING SYSTEM CONFIGURATIONS

Details on direct, ventilated, and non-direct vent system configurations.

ALBERTA AND SASKATCHEWAN TERMINATION RULES

Specific vent termination rules for Alberta and Saskatchewan.

PIPE SIZING GUIDELINES

Guidelines for sizing vent and combustion air pipes.

VENTING

COMBUSTION AIR INLET PIPE MOISTURE CONTROL

Details on installing an optional moisture trap for combustion air.

POLYPROPYLENE VENTING SYSTEMS INFORMATION

Additional information for polypropylene venting systems.

TOTAL EQUIVALENT VENT LENGTH CALCULATION

Procedure for calculating Total Equivalent Vent Length (TEVL).

PIPING INSULATION GUIDELINES

Guidelines for insulating combustion air and vent piping.

VENTING

PIPE INSTALLATION AND ADAPTERS

Procedure for installing vent and combustion air pipe adapters.

POLYPROPYLENE VENTING SYSTEM WARNING

Warning about CO poisoning and using polypropylene venting systems.

VENTING

VENT TERMINATION INSTALLATION

Procedure for installing vent terminations.

ROOF TERMINATION REQUIREMENTS

Requirements for roof vent terminations.

CONCENTRIC VENT INSTALLATION

Installation details for concentric vent terminations.

VENTING

SIDEWALL TERMINATION INSTALLATION

Guidelines for sidewall vent terminations.

INDUCER OUTLET RESTRICTOR INSTALLATION

Procedure for installing the inducer outlet restrictor.

Venting System Length Calculations

CALCULATING TOTAL EQUIVALENT VENT LENGTH (TEVL)

Procedure for calculating Total Equivalent Vent Length (TEVL).

START-UP, ADJUSTMENT, AND SAFETY CHECK

GENERAL START-UP PROCEDURES

General procedures for furnace start-up and safety checks.

CONDENSATE TRAP PRIMING

Procedure for priming the condensate trap with water.

GAS LINE PURGING AND LEAK CHECK

Procedure for purging gas lines and checking for leaks.

FURNACE ADJUSTMENTS AND HAZARDS

Procedures for adjusting furnace settings and associated hazards.

START-UP, ADJUSTMENT, AND SAFETY CHECK

NATURAL GAS MANIFOLD PRESSURE ADJUSTMENTS

Guidelines for adjusting natural gas manifold pressure.

VERIFYING NATURAL GAS INPUT RATE

Procedure to verify natural gas input rate by clocking the meter.

START-UP, ADJUSTMENT, AND SAFETY CHECK

TEMPERATURE RISE ADJUSTMENT

Procedure for measuring and adjusting furnace temperature rise.

BLOWER SPEED AND DELAY ADJUSTMENTS

Procedures for adjusting blower speed and off-delay settings.

THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT

Procedure for adjusting thermostat heat anticipator.

Check Safety Controls

MAIN LIMIT SWITCH TESTING

Procedure to test the furnace main limit switch function.

PRESSURE SWITCH TESTING

Procedure to test the pressure switch function.

START-UP CHECKLIST AND VERIFICATION

Checklist for verifying proper start-up and installation.

SERVICE AND MAINTENANCE PROCEDURES

FURNACE OPERATION AND SAFETY WARNINGS

Warnings about performing maintenance and electrical hazards.

TROUBLESHOOTING GUIDE

Guide for diagnosing and resolving furnace operational problems.

RETRIEVING STORED FAULT CODES

Procedure for retrieving stored fault codes from the control.

SERVICE AND MAINTENANCE PROCEDURES

FURNACE OPERATION AND SAFETY WARNINGS

Warnings regarding furnace operation, maintenance, and electrical hazards.

TROUBLESHOOTING AND FAULT CODE RETRIEVAL

Guide for troubleshooting and retrieving stored fault codes.

Component Self-Test

ELECTRICAL SHOCK HAZARD WARNING

Warning about electrical shock hazards during self-test.

COMPONENT SELF-TEST CHECKLIST

Checklist for verifying proper component self-test and operation.

CARE AND MAINTENANCE GUIDELINES

Guidelines for routine furnace care and maintenance.

MAINTENANCE HAZARD WARNINGS

Warnings regarding fire, CO, and poisoning hazards during maintenance.

Care and Maintenance

AIR FILTER CLEANING AND REPLACEMENT

Procedure for cleaning or replacing the furnace air filter.

BLOWER MOTOR AND WHEEL MAINTENANCE

Procedure for maintaining the blower motor and wheel.

Care and Maintenance

BURNER AND FLAME SENSOR CLEANING

Procedure for cleaning furnace burners and the flame sensor.

GAS PIPING AND ELECTRICAL SAFETY WARNINGS

Warnings regarding gas piping and electrical safety during maintenance.

Care and Maintenance

HOT SURFACE IGNITER SERVICING

Procedure for checking and servicing the hot surface igniter.

COLLECTOR BOX AND DRAINAGE SYSTEM FLUSHING

Procedure for flushing the collector box and drainage system.

CONDENSATE DRAIN AND TRAP CLEANING

Procedure for cleaning the condensate drain and trap.

Care and Maintenance

HEAT PAD OPERATION CHECK

Procedure for checking heat pad operation for freeze protection.

HEAT EXCHANGER CLEANING

Procedure for cleaning primary heat exchangers.

SECONDARY HEAT EXCHANGERS AND WINTERIZATION

Info on secondary heat exchangers and furnace winterization.

WINTERIZATION

UNIT COMPONENT DAMAGE HAZARD CAUTION

Caution regarding furnace damage from incorrect antifreeze use.

SEQUENCE OF OPERATION

FURNACE CONTROL GROUNDING AND POWER INTERRUPTION NOTES

Notes on furnace control grounding and power interruption effects.

HEATING MODE SEQUENCE

Detailed sequence for furnace operation during heating mode.

COOLING MODE SEQUENCE

Detailed sequence for furnace operation during cooling mode.

CONTINUOUS BLOWER MODE

Procedure for operating the furnace with continuous blower.

HEAT PUMP SEQUENCE

Sequence of operation for heat pump applications.

Troubleshooting Guide

INITIAL DIAGNOSTIC CHECKS

Steps for initial diagnosis based on LED status and voltage checks.

STATUS CODE DETERMINATION AND ANALYSIS

Procedure to determine and analyze furnace status codes.

THERMOSTAT SIGNAL AND OPERATION VERIFICATION

Steps to verify thermostat signals and furnace operation.

Troubleshooting Guide (Cont)

SPECIFIC FAULT CODE TROUBLESHOOTING

Troubleshooting steps for specific fault codes and component failures.

PARTS REPLACEMENT INFORMATION GUIDE

PARTS LIST BY GROUP

Lists of replacement parts categorized by furnace group.

OBTAINING PARTS INFORMATION

Contact information for obtaining replacement parts.

MODEL NOMENCLATURE EXPLANATION

Explanation of the furnace model nomenclature.

Related product manuals