BST ekr 500 digital - Installation And Commissioning Manual

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Web Guiding System

Installation and

Commissioning Manual

ekr 500 digital Unit Touch

MD.497.EN.08

Translation of the Original Manual

Main Page

Table of Contents3
About this Document7
What You Need to Know7
Target Group7
Storage and Distribution7
Meanings of the Safety Instructions and Symbols7
Safety Instructions7
Symbols8
Operation Using Keys8
More Detailed Information9
About Safety10
Intended Use10
Non-Intended Use11
Non-Intended Infringement of Guidelines11
Non-Intended Operation11
Non-Intended Modification of Electronic Data12
Safety Instructions13
General Safety Instructions13
Qualification of the Personnel15
Duties of the Operating Company and Personnel16
Duties of the Operating Company16
Duties of the Personnel17
Conduct in the Event of Danger and Accidents17
Personal Protective Equipment18
Guarantee and Liability18
Disclaimer18
Exceptions to the Disclaimer19
License and Liability for Software Supplied19
Design and Function20
Design20
Controller20
Control Panel20
Function21
Message Output "System OK22
Connectable Components23
Designation of the Sensors24
Edge Sensors (Sensor 1/2)24
Line, Contrast and Object Sensor (Sensor 3)25
CCD Cameras (Sensor 1/2)26
Accessories27
Nameplates27
Technical Specifications28
Controller28
Ambient Conditions28
Protection Category28
Power Supply29
Analogue Inputs29
Digital Inputs / Outputs30
Output Motor Output Stage30
Message Output "System OK31
Bus Interface31
Weight and Dimensions32
Ekr Commander Control Panel33
Ambient Conditions33
Protection Category33
Power Pack34
Sensors35
Edge Sensors35
Line and Contrast Sensor CLS Pro 60037
Object Sensor CLS CAM 10038
CCD Cameras38
Sensor Positioner38
Electric Motor Powered Actuators39
Rohs Conformity41
Transport, Delivery and Storage42
Transport42
Scope of Delivery43
Unpacking the Delivery43
Storage43
Installation44
Safety Instructions44
Selecting the Installation Location45
Installing the Controller46
Installation Positions46
Securing Hole Template47
Space Needed to Open the Housing Cover47
Installing the Controller48
Turning the Control Panel49
Installing the Control Panel50
Attachment Alternatives50
Cable Extension50
Wall Mounting50
Console Installation50
Magnet Attachment50
Electrical Connection58
Safety Instructions58
Cable Routing59
Connecting the Cables60
EMC Suitable Wiring61
Ensuring Equipotential Bonding62
Connections on the Controller63
Terminal Strips64
Terminal Assignment65
Overview65
Terminal Strip X1 - Sensor 1/2 (Analogue Connection)66
Terminal Strip X6 - Power Supply66
Terminal Strip X7 - Actuator, OMG 467
Terminal Strip X8 - Sensor 1/2 (CAN Bus)68
Terminal Strip X9 - Ekr Commander Control Panel, Sensor 3, Drive Module 16068
Terminal Strip X10 - Controller Interlock, OMG 4, OMG 8, CK 37, EFE 169
Terminal Strip X11 - Message Output "System OK69
Terminal Strip X12 - CAN Bus 469
Terminal Strip X14 - Digital Inputs 170
Terminal Strip X15 - Digital Inputs 770
Plug Connection71
X60 - Actuator Connection EMS 17/18/21/2271
X70 - Power Supply72
X10073
Commissioning74
Safety Instructions74
Requirements75
Setting the DIL Switches of the Controller76
DIL Switch Overview76
Using the DIL Switch77
Setting DIL Switch S478
Setting DIL Switch S579
Setting DIL Switch S680
Setting DIL Switch S780
Setting the DIL Switches of the Control Panel81
Setting the Jumper82
Checking the Device Addresses83
Controller Device Address83
Control Panel Device Address84
Setting the Terminating Resistors85
Terminating Resistor of the Controller85
Terminating Resistor of the Control Panel87
Calling up the Setup Menu89
Setting the Dimension Unit92
Setting the Motor Rotation Direction93
Commissioning the Actuator Without Position Feedback94
Setting the Guiding Direction for Center Positioning94
Setting the Gain of the Servo Center Transducer95
Commissioning the Actuator with Position Feedback97
Setting the Guiding Direction for Center Positioning97
Setting Stroke Limitation and Servo-Center Position98
Activating the Normalized Display of the Actuator Position101
Activating Position Control104
Setting the Guiding Direction105
Guiding Direction for Web Edge Guiding and Web Center-Line Guiding (Sensor 1/2)105
Guiding Direction for Line / Contrast / Feature Guiding (Sensor 3)106
Performing the Material Setup106
Adjusting the Controller Gain107
Commissioning the CCD Camera109
CCD Camera Calibration109
Material Thickness Compensation109
Setting the Material Thickness (after Changing the Material)116
Entering the Position Offsets117
Commissioning the Sensor Positioner119
Calling up the Setting Menu119
Overview Setting Menu120
Activating Retract Mode121
Activating Automatic Setpoint Acceptance122
Setting Automatic Sensor Tracking123
Activating Automatic Edge Sensor Standardization124
Entering the Position Offset for the Sensor Slides125
Commissioning the Positioning Unit127
Utilization127
Calling up the Setting Menu128
Overview Setting Menu128
Reversing the Operating Direction of the Arrow Keys129
Entering the Position Offset for the Sensor Slides131
Commissioning the Electronic Remote Precision Adjustment (Optional)133
Efe 1133
Efe 1000134
Remote Control (Digital Inputs / Outputs)135
Safety Information135
Digital Inputs / Outputs135
Digital Inputs135
Digital Outputs135
Truth Tables136
Digital Inputs / Outputs Configuration137
Remote Control with External Control Keyboard Ekr Commander150
Service Leds151
Status Display of Remote Control Inputs152
Status Display of Digital Outputs152
Display of CAN Bus Status153
Display of Device Status153
Status Display of Message Output "System OK153
Status Display of Power Supply153
Status Display of Controller Interlock153
Accessories and Spare Parts154
Order Address154
Accessories154
Customer Services155
Connection Diagram156
Application with Edge Sensors156
Application with CCD Cameras157
Application with CCD CAM 100157
Application with Ccdpro 30000/5000158
Application with Sensor Positioner FVG POS 100158
Index159

BST ekr 500 digital - Installation And Commissioning Manual

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