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BST ekr 500 digital Unit Touch User Manual

BST ekr 500 digital Unit Touch
45 pages
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Web Guiding System
Operating Manual
ekr 500 digital Unit Touch
Master-Slave Guiding with Sensor Positioner
MD.535.EN.02
Translation of the Original Manual

Table of Contents

Other manuals for BST ekr 500 digital Unit Touch

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BST ekr 500 digital Unit Touch Specifications

General IconGeneral
ManufacturerBST
Modelekr 500 digital Unit Touch
CategoryController
DisplayTouchscreen
Communication InterfaceCAN
Protection ClassIP40

Summary

About This Document

What You Need to Know

Information on the special function Master-Slave Guiding with Sensor Positioner of the web guiding controller.

Target Group

Identifies the intended audience for these operating instructions.

Storage and Distribution

Guidelines for storing and distributing the operating manual.

Meanings of Safety Instructions and Symbols

Explanation of safety icons, warning levels, and operational symbols used in the manual.

Safety Instructions

Defines DANGER, WARNING, CAUTION, and NOTICE levels for safety information.

Symbols

Explains informational icons and action requirement symbols used in the manual.

Operation Using Keys

Illustrates how key press combinations are represented in the manual.

More Detailed Information

Information on accessing further documentation and related manuals for the system.

About Safety

Intended Use

Specifies the intended application of the Master-Slave Guiding with Sensor Positioner.

Non-intended Use

Defines applications considered outside the system's intended operational scope.

Safety Instructions

General safety instructions to be followed by all users of the system.

Design and Function

Functional Principle

Explains how the Master-Slave Guiding with Sensor Positioner operates to guide two webs of material.

Guiding Modes

Details the different operational modes for guiding webs, such as left edge, right edge, or center-line.

Web Guiding Components Used

Lists and describes the main hardware components of the web guiding system.

Web Guiding Controller

Details the ekr 500 digital Unit Touch controller used for Master-Slave Guiding operations.

Guiding Device

Explains the function of the guiding device, such as a rotating frame guide.

Sensor Positioners

Describes the FVG POS 100 sensor positioners for edge sensor positioning.

Installation

Electrical Connection

Safety Instructions

Details critical safety warnings for electrical connections to prevent injury and damage.

Fitting the Cable Connections

Instructions on how to connect cables, including required accessories and wiring diagrams.

Required Accessories

Lists necessary extension cables and their order numbers for sensor connections.

Wiring Diagrams

References appendix for wiring diagrams of different Master-Slave guiding configurations.

Connector Assignment

Details how edge sensors and the controller are connected via specific connectors.

Master-Slave Guiding with Two Edge Sensors

Explains connector assignments for Master-Slave guiding using two edge sensors.

Guiding to the Left Web Edge

Specifies connector assignment for guiding to the left web edge with two sensors.

Guiding to the Right Web Edge

Specifies connector assignment for guiding to the right web edge with two sensors.

Master-Slave Guiding with Four Edge Sensors

Details connector assignments for Master-Slave guiding using four edge sensors.

Terminal Assignment of Terminal Strip X12 (Connection Sensor 4)

Provides terminal assignment details for connecting Sensor 4 to terminal strip X12.

Commissioning

Safety Instructions

Highlights critical safety warnings during commissioning to prevent injury and damage.

Requirements

Lists prerequisites that must be met before starting the commissioning process.

Enabling Master-Slave Guiding

Explains how to enable the Master-Slave Guiding function using a DIL switch.

Performing the Material Setup

Introduces the material setup process required for optimal guiding results.

Commissioning the Sensor Positioners

Details the process for commissioning the sensor positioners on both MASTER and SLAVE webs.

Calling Up the Setting Menu

Instructions on how to access the setting menus for sensor positioners.

Overview Setting Menu

Provides an overview of the functions available in the sensor positioner setting menus.

Activating Retract Mode

Explains how to configure retract modes for sensor positioner slides.

Activating Automatic Setpoint Acceptance

Details how to activate the automatic setpoint acceptance function for edge detection.

Setting Automatic Sensor Tracking

Configures hysteresis for automatic sensor tracking to handle 'flattering' web edges.

Activating Automatic Edge Sensor Standardization

Enables calibration for optical edge sensors, determining bright and dark values for materials.

Entering the Position Offset for the Sensor Slides

Allows creating a reference system by setting position offsets for sensor slides.

Operation

Safety Instructions

Highlights safety precautions crucial for operating the web guiding system.

Switching On the Master-Slave Guiding

Step-by-step guide to activating and starting the Master-Slave Guiding function.

Operation Display

Explains the sensor symbols and their meaning in the controller's operation display.

Performing the Material Setup

Guides through the process of setting up the system for different material properties.

When does a material setup have to be carried out?

Details the scenarios requiring a material setup for optimal guiding.

Manual or automatic material setup?

Explains the difference between manual and automatic material setup procedures.

Generating bright / dark values

Illustrates the procedure for capturing bright and dark values for sensor calibration.

Activating the Material Setup

Instructions on how to activate manual or automatic material setup within the controller's menu.

Automatic Material Setup

Step-by-step guide for performing the automatic material setup for edge sensors.

Manual Material Setup

Step-by-step guide for performing manual material setup for critical contrast situations.

Accessories and Spare Parts

Order Address

Provides contact and address details for ordering from BST GmbH.

Accessories

Details various accessory parts, their order numbers, and utilization.

Wiring Diagrams

Master-Slave Guiding (Web Edge Guiding)

Wiring diagrams for Master-Slave guiding using web edge detection.

Guiding to the Left Web Edge

Wiring diagram for Master-Slave guiding to the left web edge.

Guiding to the Right Web Edge

Wiring diagram for Master-Slave guiding to the right web edge.

Master-Slave Guiding (Web Edge/Web Center-line Guiding)

Wiring diagram for Master-Slave guiding utilizing both web edge and web center-line.

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