Table of contents
ekr 500 digital Unit Touch – Master-Slave Guiding with Sensor Positioner iii
Table of contents
1 About This Document........................................................................................ 5
1.1 What You Need to Know............................................................................................... 5
1.2 Target Group................................................................................................................. 5
1.3 Storage and Distribution............................................................................................... 5
1.4 Meanings of the Safety Instructions and Symbols........................................................ 6
1.4.1 Safety Instructions ........................................................................................................ 6
1.4.2 Symbols......................................................................................................................... 6
1.4.3 Operation Using Keys.................................................................................................... 6
1.5 More Detailed Information........................................................................................... 7
2 About Safety ..................................................................................................... 8
2.1 Intended Use................................................................................................................. 8
2.2 Non-intended Use......................................................................................................... 8
2.3 Safety Instructions ........................................................................................................ 8
3 Design and Function.......................................................................................... 9
3.1 Functional Principle....................................................................................................... 9
3.2 Guiding Modes............................................................................................................ 10
3.3 Web Guiding Components Used................................................................................. 11
3.3.1 Web Guiding Controller .............................................................................................. 11
3.3.2 Guiding Device ............................................................................................................ 11
3.3.3 Sensor Positioners....................................................................................................... 11
4 Installation.......................................................................................................12
5 Electrical Connection........................................................................................13
5.1 Safety Instructions ...................................................................................................... 13
5.2 Fitting the Cable Connections..................................................................................... 14
5.2.1 Required Accessories .................................................................................................. 14
5.2.2 Wiring Diagrams.......................................................................................................... 14
5.3 Connector Assignment................................................................................................ 15
5.3.1 Master-Slave Guiding with Two Edge Sensors............................................................ 15
5.3.2 Master-Slave Guiding with Four Edge Sensors ........................................................... 17
5.3.3 Terminal Assignment of Terminal Strip X12 (Connection Sensor 4) ........................... 18
6 Commissioning.................................................................................................19
6.1 Safety Instructions ...................................................................................................... 19
6.2 Requirements.............................................................................................................. 20
6.3 Enabling Master-Slave Guiding ................................................................................... 21
6.4 Performing the Material Setup ................................................................................... 21
6.5 Commissioning the Sensor Positioners....................................................................... 22
6.5.1 Calling Up the Setting Menu ....................................................................................... 22
6.5.2 Overview Setting Menu .............................................................................................. 23
6.5.3 Activating Retract Mode ............................................................................................. 25
6.5.4 Activating Automatic Setpoint Acceptance ................................................................ 26
6.5.5 Setting Automatic Sensor Tracking............................................................................. 27
6.5.6 Activating Automatic Edge Sensor Standardization.................................................... 28
6.5.7 Entering the Position Offset for the Sensor Slides...................................................... 29
7 Operation ........................................................................................................31
7.1 Safety Instructions ...................................................................................................... 31
7.2 Switching On the Master-Slave Guiding...................................................................... 32
7.3 Operation Display ....................................................................................................... 34
7.4 Performing the Material Setup ................................................................................... 35
7.4.1 When does a material setup have to be carried out?................................................. 35
7.4.2 Manual or automatic material setup? ........................................................................ 35
7.4.3 Generating bright / dark values .................................................................................. 35