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BST eltromat EKR 1500 - User Manual

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Edition: EDV No.:
12.04.2011 V3D.010.01.03
BST eltromat Web Guiding System
EKR 1500
with analogue sensors and CCD 2004
Translation of the
Original Operating Manual
BST eltromat International GmbH
Heidsieker Heide 53
33739 Bielefeld, Germany
Telephone: +49 (0)5206 / 999 - 0
Fax: +49 (0)5206 / 999 - 999
E-Mail: info@bst-international.com
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Summary

Definition of Symbols

Description

General

Provides an overview of the EKR 1500 web guiding system and its capabilities.

Connectable Components

Lists components that can be connected to the system, noting discontinued items.

Operating Elements and Front Panel

Details the amplifier's operating elements, keys, and LED indicators.

Safety Instructions and Emissions

Covers essential safety guidelines for installation, operation, and emission levels.

Technical Data

EKR 1500 Specifications

Details electrical, dimensional, and environmental specifications for the EKR 1500.

Sensor Technical Data

Provides technical specifications for various optical, ultrasonic, and camera sensors.

Transport and Storage

Mounting and Installation

Location and Mounting Requirements

Specifies environmental requirements and mounting dimensions for the amplifier.

Installation Procedures

Describes the step-by-step process for installing the amplifier housing and components.

EMC Wiring and Pneumatic Installation

Details installation for EMC wiring and pneumatic sensing systems.

Start-up

Requirements for Start-up

Details initial requirements for system start-up, including DIL switches.

Special Functions of DIL Switches S1 and S2

Details special functions of DIL switches S1 and S2 and LED indications.

Jumper Settings for Application

Explains how to lay jumpers according to the specific application requirements.

Line Voltage Setup

Guides on how to set the correct line voltage for the amplifier.

Sensor Adjustment

Provides procedures for adjusting sensors like PLE and GL 240 before start-up.

Sensor GL 240 Adjustment

Details the compensation and adjustment procedure for the GL 240 sensor.

Basic SET UP

Explains the conditions and necessity for basic system setup.

Basic Initialization Procedure

Describes the step-by-step process for basic system initialization.

CCD 2004 Exposure Time

Explains how the LED array indicates the CCD 2004 exposure time.

Determine Desired Motor Rotation

Guides on how to determine and set the correct sense of motor rotation.

Procedure for Web Edge Guiding

Step-by-step guide for setting up the system for web edge guiding.

Procedure for Web Center-Line Guiding

Step-by-step guide for setting up the system for web center-line guiding.

Check and Determine Guiding Direction

Explains how to check and set the correct guiding direction.

Adjustment of Gain

Details the procedure for adjusting the gain for sensors.

Start-up of Servo-Center Operation

Describes the procedure for starting up servo-center operation.

Electric Powered Actuators

Covers start-up procedures, limit switches, and DIL/jumper settings for electric actuators.

Hydraulic Powered Actuators

Details start-up procedures for hydraulic actuators, including zero point and dither adjustment.

DIL Switches and Jumper Adjustment

Explains adjustment of DIL switches and jumpers for specific configurations.

Preparation for BS 100 and ZT 6.008

Covers preparation steps for the BS 100 compressor unit and ZT 6.008 transducer.

Camera CCD 2004 White Balance

Describes the procedure for optimizing scanning quality via white balance.

Camera CCD 2004 Sensor SET UP

Explains how to position and set up the CCD 2004 camera for guiding.

CCD 2004 Guiding Direction

Guides on checking and determining the guiding direction with the CCD 2004 camera.

Adjustment of Gain for Sensor 3

Details the procedure for adjusting the gain for sensor 3.

System Operation

Operating Functions and Modes

Explains how to select and use automatic, manual, and servo-center functions.

Preset and Control Functions

Details preset functions like edge/center guiding and control functions like gain adjustment.

Guiding Point and Material Setup

Covers shifting the guiding point and performing material setup for different modes.

Watchdog Function Operation

Explains the watchdog function, its conditions, preparations, and activation.

Remote Control

Troubleshooting

Common Error Diagnosis and Remedies

Addresses common errors like actuator trembling, slow operation, and sensor issues.

LED Array Error Indications

Explains error messages indicated by LED arrays on the CCD 2004 sensor.

Maintenance

Component Maintenance

Provides maintenance guidelines for amplifier, sensors, camera, and actuators.

De-commissioning

Connection Plans

Actuator EMS 17;EMS18 Start-up

EMS 17;EMS18 Requirements

Details initial requirements, DIL switches, and jumper settings for EMS 17/EMS18.

EMS 17;EMS18 Setup Procedures

Guides through manual stroke setup, motor rotation, and stroke limitation.

EMS 17;EMS18 Electrical Connection

Shows the electrical connection diagram for EMS 17 and EMS 18 actuators.

BST eltromat EKR 1500 Specifications

General IconGeneral
BrandBST
Modeleltromat EKR 1500
CategoryControl Systems
LanguageEnglish