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Buderus LT200/1 - User Manual

Buderus LT200/1
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Read carefully before installation and servicing.
Installation and Maintenance Instructions
DHW tanks
Logalux
6 720 810 502-00.2T
LT160/1
LT200/1
LT300/1
6 720 811 745 (2021/10) US/CA
WARNING:
These installation instructions may only be used by
trained fitters and service technicians. Read all
instructions before installing. Perform steps
exactly in the order given. Failure to follow these
instructions can result in severe injury, death or
property damage.
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Summary

Safety Considerations and Symbol Descriptions

Safety Instructions

Provides critical safety guidelines for installation, servicing, and operation.

Tank Installation

Requirements for Installation Location

Specifies conditions and site requirements for safe and proper tank installation.

Water Connections

Connecting the Tank on the Water Side

Step-by-step guide for making water connections to the tank.

Installing a T&P Safety Valve

Instructions for fitting the temperature and pressure safety valve.

Install Sensor or Aquastat

Start-up Procedure

Commissioning the DHW Tank

Steps for initial setup and commissioning of the DHW tank.

Shutdown

Maintenance

Descaling and Cleaning the Tank

Procedures for removing scale and cleaning the interior of the DHW tank.

Checking the Magnesium Anode

Testing with Anode Tester

Instructions for using an anode tester to measure protection current.

Replacing the Magnesium Anode

Steps for removing and replacing the magnesium anode.

Startup After Maintenance

Summary

Safety Considerations and Symbol Descriptions

Safety Instructions

Provides critical safety guidelines for installation, servicing, and operation.

Tank Installation

Requirements for Installation Location

Specifies conditions and site requirements for safe and proper tank installation.

Water Connections

Connecting the Tank on the Water Side

Step-by-step guide for making water connections to the tank.

Installing a T&P Safety Valve

Instructions for fitting the temperature and pressure safety valve.

Install Sensor or Aquastat

Start-up Procedure

Commissioning the DHW Tank

Steps for initial setup and commissioning of the DHW tank.

Shutdown

Maintenance

Descaling and Cleaning the Tank

Procedures for removing scale and cleaning the interior of the DHW tank.

Checking the Magnesium Anode

Testing with Anode Tester

Instructions for using an anode tester to measure protection current.

Replacing the Magnesium Anode

Steps for removing and replacing the magnesium anode.

Startup After Maintenance

Overview

This document provides comprehensive instructions for the installation, operation, and maintenance of the Buderus Logalux LT160/1, LT200/1, and LT300/1 DHW (Domestic Hot Water) tanks. These tanks are designed for heating and storing potable water within sealed, unvented hydronic heating systems.

Function Description

The Logalux DHW tanks are integral components of a heating system, specifically engineered to provide a reliable supply of hot water. They feature a smooth enameled tubing heat exchanger, which facilitates efficient heat transfer from the boiler's heating water to the potable water stored within the tank. The tank itself is constructed from enameled steel, ensuring durability and resistance to corrosion. Thermal insulation, made from rigid polyurethane foam, encases the tank, minimizing heat loss and contributing to energy efficiency.

Key functional elements include:

  • Heat Exchanger: A smooth enameled tubing coil transfers heat from the boiler's primary heating circuit to the domestic hot water.
  • DHW Storage: The tank stores a volume of potable water, heated to a user-defined temperature, ready for demand.
  • Temperature Monitoring: Provisions are made for installing a DHW tank temperature sensor or aquastat (accessories) to measure and monitor the hot water temperature, allowing for precise control by a Logamatic controller or other compatible system.
  • Corrosion Protection: An electrically insulated magnesium anode is installed in an inspection port. This sacrificial anode helps protect the enameled steel tank from corrosion, extending its lifespan.
  • Safety Features: The system requires the installation of a T&P (Temperature and Pressure) safety valve to prevent excessive temperature and pressure buildup within the tank, ensuring safe operation. A backflow preventer is also recommended to protect the potable water supply.
  • Connections: The tank includes various connections for DHW outlet, DHW tank return, DHW tank supply, recirculation (or aquastat installation), tank drain, and cold water inlet, allowing for flexible integration into diverse plumbing systems.

Usage Features

The Logalux DHW tanks are designed for straightforward integration and operation within a hydronic heating system.

  • Potable Water Heating: The primary function is to heat and store potable water for domestic use, such as bathing, washing, and other household needs.
  • System Integration: The tanks are intended for use with Logamatic controllers or other compatible boiler control systems, which manage the heating process and maintain the desired DHW temperature.
  • Temperature Control: Users can set the desired hot water temperature via the connected controller. It is crucial to adhere to safety guidelines regarding maximum water temperatures to prevent scalding, especially in households with children, the elderly, or mentally impaired persons. The installation of a thermostatic DHW mixing valve is highly recommended to limit the temperature at the tap.
  • Recirculation Capability: A recirculation connection allows for the integration of a recirculation pump (optional), which can provide instant hot water at fixtures by continuously circulating water through the hot water lines.
  • Drainage: A tank drain connection facilitates easy draining of the tank for maintenance or shutdown procedures.
  • Installation Flexibility: The tanks are floor-standing units, requiring a level floor with adequate load-bearing capacity. Minimum wall clearances are specified to ensure proper air circulation and access for servicing.

Maintenance Features

Regular maintenance is crucial for the longevity, efficiency, and safe operation of the Logalux DHW tanks. The design incorporates features that facilitate these maintenance tasks.

  • Inspection Port: An inspection port, where the magnesium anode is installed, allows for visual inspection and replacement of the anode, as well as access for service and cleaning of the tank interior.
  • Magnesium Anode Check and Replacement: The magnesium anode, a sacrificial component, must be checked annually. The document provides detailed instructions for testing the anode's protection current using an anode tester (accessory) and for visually inspecting its condition. Replacement is necessary if deposits have formed, the surface area has increased, or the diameter is reduced to less than 5/8" (15 mm). The anode is designed for easy removal and replacement.
  • Tank Cleaning and Descaling: The inspection port also allows access for descaling and cleaning the tank interior. The document emphasizes the importance of using qualified contractors for chemical cleaning and warns against using hard or sharp objects that could damage the enamel coating.
  • T&P Safety Valve Check: The T&P safety valve must be checked at least once yearly to ensure proper operation. The blow-off line must always remain open.
  • Drain Valve: A dedicated drain valve allows for complete draining of the tank, which is necessary for certain maintenance procedures or for shutting down the system when there is a risk of frost.
  • Removable Front Panel and Thermal Insulation: The front panel and thermal insulation element are designed to be removable, providing access to internal components for sensor installation and other servicing needs.
  • Gasket Replacement: After any maintenance involving the handhole cover, a new handhole cover gasket must be used to prevent leaks. The document specifies the torque requirements for tightening the hex bolts to ensure a proper seal.
  • Service Records: Maintaining annual service records is emphasized as a requirement for warranty claims, highlighting the importance of consistent maintenance.
  • Environmental Protection/Disposal: The document includes guidelines for the environmentally sound disposal of the appliance and its components at the end of its service life, emphasizing the use of local collection systems for recycling.

Buderus LT200/1 Specifications

General IconGeneral
BrandBuderus
ModelLT200/1
CategoryWater Heater
LanguageEnglish

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