3-52 2002 Buell X1: Engine
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1WARNING1WARNING
The next step requires using a press. Wear eye protec-
tion and make certain set-up is stable. The pressure
involved could cause parts to “fly out” with considerable
force. Inadequate safety precautions could result in
death or serious injury.
10. See Figure 3-77. Mount the left crankcase half and fly-
wheel assembly on a press table, supporting crankcase
on parallel bars. Press on end of sprocket shaft with
arbor press until flywheel assembly is free from crank-
case half. Do not drive flywheel assembly from crank-
case half as flywheels may be knocked out of alignment.
NOTE
See Figure 3-77. If it is necessary to remove either the pinion
shaft bearing (11) or sprocket shaft bearing (4 and 9), pro-
ceed as follows:
11. Gearshaft bearing will remain on flywheel pinion shaft.
Remove retaining ring, and bearing may be slipped off
pinion shaft.
12. See Figure 3-79. Place flywheel assembly in FLYWHEEL
FIXTURE (Part No. HD-44385). Pull sprocket shaft bear-
ing with SPROCKET SHAFT INNER TIMKIN BEARING
REMOVER (Part No. HD-44404) and ALL PURPOSE
CLAW PULLER (Part No. HD-95635-46) using bolts in
place of jaws. Insert a penny (or suitable coin) between
shaft and claw puller to avoid damaging shaft.
13. See Figure 3-80. Use CRANKSHAFT BEARING TOOL
(Part No. HD-94547-101) to remove sprocket shaft outer
races.
Figure 3-77. Pressing Flywheel from Crankcase
Press on end of
sprocket shaft
3528a
Figure 3-78. Crankcase Assembly
b0804a3x
Fitting
Breather Hose
Left Crankcase Half
Right Crankcase Half
Retaining
Ring
Bearing
Bearing
Outer
Bearing
Oil Seal
Snap
Ring
*Shim
Bearing Cup
Sprocket Shaft Bearing
**Gearshaft
Bearing
Retaining
Ring
Bearing Race
* See Table 3-11
** See Table 3-12
Spacer
Bearing
Cup
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