Canyon 98-161 - User Manual

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CANYON FURNITURE COMPANY.

( 98-161 ) COTTAGE COLORS COLLECTION BUNK BED ASSEMBLY INSTRUCTIONS

THANK YOU FOR YOUR PURCHASE !

PLEASE CONTACT YOUR RETAIL STORE WITH SERVICE OR PARTS REPLACEMENT REQUEST

READ ALL THE INSTRUCTIONS AND IDENTIFY ALL COMPONENTS AND CHOOSE YOUR CONFIGURATION AND BE SURE YOU HAVE ALL PARTS

TWO PEOPLE ARE NEEDED TO ASSEMBLE.

CONFIGURATION TYPE # 2

DO NOT COMPLETELY TIGHTEN ALL BOLTS UNTIL ALL COMPONENTS ARE CONNECTED.

CONFIGURATION TYPE # 1

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-706 BUNK BED END

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

OPTIONAL

98-744 TRUNDLE BED

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-706 BUNK BED END

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3

OPTIONAL

98-782 FULL EXTENTION KIT

98-646 4 PCS SLAT PACK 4/6

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-706 BUNK BED END

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3

OPTIONAL

98-782 FULL EXTENTION KIT

98-646 4 PCS SLAT PACK 4/6

98-744 TRUNDLE BED

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-707 TWIN BED

98-602 LOFT DESK

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-707 TWIN BED

98-602 LOFT DESK

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

98-502 2 DRAWER NIGHT STAND (OPTIONAL)

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-707 TWIN BED

98-208 6 DRAWER DRESSER

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-706 BUNK BED END

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-707 TWIN BED

98-208 6 DRAWER DRESSER

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3 (2 PCS)

98-502 2 DRAWER NIGHT STAND (OPTIONAL)

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-709 FULL BED

98-208 6 DRAWER DRESSER

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3

98-646 4 PCS SLAT PACK 4/6

98-161 STEP BUNK BED UNIT

98-703 STEP BUNK BED END

98-705 BUNK BED TOP END

98-709 FULL BED

98-602 LOFT DESK

98-730 6 PCS SIDE RAILS

98-645 4 PCS SLAT PACK 3/3

98-646 4 PCS SLAT PACK 4/6

OPTION # 1

OPTION # 2

OPTION # 3

OPTION # 4

TO ASSEMBLE THIS BUNK BED REQUIRES

TWO PERSONS

WARNING:

THE BED SLATS WILL NO SUPPORT A

MATTRESS ALONE,A SLAT PACK OR A

BUNKIE BOARD IS REQUIRED FOR

PROPER SAFETY.

( NOT INCLUDED )

TOOLS NEEDED

PHILIPS HEADSCREWDRIVER (NOT INCLUDED)

5MM ALLEN WRENCH (INCLUDED)

REV 01 01/08/16 PAGE 1 OF 6 KIS01129

INSTRUCTION SHEET ( 98-730 )

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This document provides assembly instructions for the Canyon Furniture Company's Cottage Colors Collection Bunk Bed, specifically models 98-161 (Step Bunk Bed) and 98-706/98-703 (Twin Bunk Bed). It outlines various configurations, lists components, details assembly steps, and includes important safety warnings and mattress specifications.

Function Description:

The device is a bunk bed system designed for children's rooms, offering multiple configurations to suit different needs and room layouts. It can be assembled as a twin-over-twin bunk bed, a twin-over-full bunk bed, or a loft-style bed with integrated storage, desk, or dresser units. The primary function is to provide elevated sleeping arrangements, maximizing floor space, and in some configurations, incorporating additional furniture elements for storage and study.

Important Technical Specifications:

General:

Manufacturer: Canyon Furniture Company
Collection: Cottage Colors Collection
Assembly Requirement: Two people are needed for assembly.
Tools Needed: Philips Head Screwdriver (not included), 5mm Allen Wrench (included).
Tightening: Do not completely tighten all bolts until all components are connected.

Mattress and Foundation Size:

Upper and Lower Bunk (Twin Bed):
- Length: 74" to 75"
- Width: 37 1/2" to 38 1/2"
Upper and Lower Bunk (Full Bed):
- Length: 74" to 75"
- Width: 57 1/2" to 58 1/2"
Bunkie Board (Twin Bed):
- Length: 74"
- Width: 37 1/2"
Bunkie Board (Full Bed):
- Length: 74"
- Width: 57 1/2"
Mattress/Foundation Thickness: Combined thickness must not exceed 8 1/2".
Guardrail Clearance: Mattress must be at least 5" below the upper edge of guardrails.

Components (Vary by Configuration):

Step Bunk Bed Unit (98-161):

Box 98-161 (FIG.1): (1) Step Unit (A)
Box 98-706 (FIG.2): (1) Headboard (B)
Box 98-703 (FIG.3): (1) Footboard (C), (1) Hand Rail (D), (1) Back Frame (E)
Hardware Pack (HPK00026): (2) 100mm Bolts (F), (4) 35mm Bolts (G), (6) Cap Nuts (H), (1) 4mm Allen Wrench (I), (1) 5mm Allen Wrench (J), (4) 1 1/2" Pan Head Screws (K)
Box 98-730 (FIG.4): (4) Side Rails (L), (2) Guard Rails (M)
Hardware Pack (HPK00104): (24) 80mm Flat Head Bolts (N), (24) 5/8" Cross Dowel Nuts (O), (1) 5mm Allen Wrench (J)
Box 98-645/98-646 (FIG.5): (4) Slats (P)
Hardware Pack (HPK00016): (8) 1 1/4" Screws (Q)

Optional Components for Step Bunk Bed:

Full Extension Kit Box (98-782) (FIG.6): (2) Extension Kits (R), (2) Metal Plates (S), (8) 17.4mm Connector Bolts (T), (1) 35mm Bolt (G), (9) Cap Nuts (H), (1) 5mm Hex Key (J)
Trundle Bed Storage Box (98-744) (FIG.7): (1) Trundle Bed (U)

Twin Bunk Bed Unit (98-706/98-703):

Box 98-706 (FIG.1): (2) Headboards (A)
Box 98-730 (FIG.2): (4) Side Rails (B), (2) Guard Rails (C)
Hardware Pack (HPK00104): (24) 80mm Flat Head Bolts (D), (24) 5/8" Cross Dowel Nuts (E), (1) 5mm Allen Wrench (F)
Box 98-645 (FIG.3): (4) Slats (G)
Hardware Pack (HPK00016): (8) 1 1/4" Screws (H)
Box 98-720 (FIG.4): (1) Ladder (I)
Hardware Pack (HPK00008): (2) Metal Hook Brackets (J), (6) 1" Screws (K)
Box 98-744 (FIG.5): (1) Trundle Bed (L)

Top Bunk Bed Unit (98-705):

Box 98-705 (FIG.1): (2) Top Bunk Bed Ends (A)
Hardware Pack (HPK00012): (2) Metal Dowel Pins (B)
Box 98-208 (FIG.2): (1) 6 Drawer Dresser (C)
Box 98-602 (FIG.3): (1) 3 Drawer Computer Desk (D)
Box 98-730 (FIG.4): (4) Side Rails (E), (2) Guard Rails (F)
Hardware Pack (HPK00104): (24) 80mm Flat Head Bolts (G), (24) 5/8" Cross Dowel Nuts (H), (1) 5mm Allen Wrench (I)
Box 98-720 (FIG.5): (1) Ladder (J)
Hardware Pack (HPK00008): (2) Metal Hook Brackets (K), (6) 1" Screws (L)
Box 98-707/98-709 (FIG.6): (1) Headboard (M), (1) Footboard (N)
Box 98-645/98-646 (FIG.7): (4) Slats (O)
Hardware Pack (HPK00016): (8) 1 1/4" Screws (P)

Usage Features:

Configuration Options:

The bunk bed system offers a high degree of versatility with multiple configurations:

Configuration Type #1 (Step Bunk Bed):
- Option #1 (Twin-over-Twin): Includes Step Bunk Bed Unit (98-161), Step Bunk Bed End (98-703), Bunk Bed End (98-706), 6 PCS Side Rails (98-730), and two 4 PCS Slat Packs 3/3 (98-645).
- Option #2 (Twin-over-Twin with Trundle): Same as Option #1, but with the addition of an optional Trundle Bed (98-744).
- Option #3 (Twin-over-Full): Includes Step Bunk Bed Unit (98-161), Step Bunk Bed End (98-703), Bunk Bed End (98-706), 6 PCS Side Rails (98-730), one 4 PCS Slat Pack 3/3 (98-645), and an optional Full Extension Kit (98-782) and 4 PCS Slat Pack 4/6 (98-646).
- Option #4 (Twin-over-Full with Trundle):: Same as Option #3, but with the addition of an optional Trundle Bed (98-744).
Configuration Type #2 (Loft/Desk/Dresser Bunk Bed):
- Twin Loft with Desk: Includes Step Bunk Bed Unit (98-161), Step Bunk Bed End (98-703), Bunk Bed Top End (98-705), Twin Bed (98-707), Loft Desk (98-602), 6 PCS Side Rails (98-730), and two 4 PCS Slat Packs 3/3 (98-645). Optional 2 Drawer Night Stand (98-502) can be added.
- Twin Loft with Dresser: Same as Twin Loft with Desk, but replaces Loft Desk with 6 Drawer Dresser (98-208). Optional 2 Drawer Night Stand (98-502) can be added.
- Full Loft with Desk: Same as Twin Loft with Desk, but replaces Twin Bed (98-707) with Full Bed (98-709) and adds 4 PCS Slat Pack 4/6 (98-646).
- Full Loft with Dresser: Same as Twin Loft with Dresser, but replaces Twin Bed (98-707) with Full Bed (98-709) and adds 4 PCS Slat Pack 4/6 (98-646).

Assembly Process:

The instructions provide detailed, step-by-step guidance with corresponding figures for each configuration. Key steps include:

Component Identification: Users must identify all components and choose their desired configuration before starting.
Cross Dowel Alignment: Ensure cross dowel nuts are aligned horizontally.
Side Rail Attachment: Attach side rails and guard rails to headboards/footboards using flat head bolts.
Slat Installation: Place slats on cleats, ensuring they are evenly spaced and fastened with screws.
Step Unit Assembly (for Step Bunk Beds): Involves assembling the step unit, potentially changing door orientation (left or right), attaching the back frame, and securing handrails.
Connecting Units: For configurations combining the step unit with a bunk bed, specific bolts are used to connect the two main units.
Trundle Bed Installation: If applicable, the trundle bed slides under the bottom side rails.
Ladder Assembly: Involves aligning and securing metal hook brackets to the ladder and then hooking the ladder onto the bunk bed's side rail.

Safety Warnings:

Follow all warning labels on the bunk bed and carton.
Use only recommended mattress sizes and supports.
Mattress surface must be at least 5 inches below the upper edge of guardrails.
Children under 6 years of age should not use the upper bunk.
Only one person on the upper bunk at a time.
Periodically check all components (guardrail, ladder, connectors) for proper position, damage, and tightness.
No horseplay or jumping on the bed.
Always use the ladder for entering and leaving the upper bunk.
Do not use substitute parts; contact the manufacturer for replacements.
A night light may provide added safety.
If placed against a wall, the guardrail running the full length of the bed should be placed against the wall to prevent entrapment.
Always use guardrails on both long sides of the upper bunk.
Do not use water or sleep flotation mattresses.
Strangulation Hazard: Never attach or hang items not designed for use with the bed (e.g., hooks, belts, jump ropes).
Keep instructions for future reference.
Slat Warning: Bed slats will not support a mattress alone. A slat pack or bunkie board is required for proper safety (not included).

Maintenance Features:

Periodic Checks: Regularly inspect the guardrail, ladder, and other components to ensure they are in proper position, free from damage, and that all connectors are tight. This is crucial for ongoing safety.
Replacement Parts: Replacement parts, including additional guardrails, can be obtained from Canyon Furniture Company dealers. This ensures the longevity and safety of the bunk bed system.
Cleaning: While not explicitly detailed, general furniture care practices would apply, such as wiping with a damp cloth and avoiding harsh chemicals to preserve the finish.