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Carrier 30RBM 220 User Manual

Carrier 30RBM 220
70 pages
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
Air-Cooled Liquid Chillers
30RBM 160-520
30RBP 160-520
Translation of the original document 23539, 10.2016
Unit with low noise level option
Nominal cooling capacity 164 - 528 kW 50 Hz
Unit with low noise level option

Table of Contents

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Carrier 30RBM 220 Specifications

General IconGeneral
Model30RBM 220
CategoryChiller
TypeAir-Cooled Scroll Chiller
RefrigerantR-410A
Compressor TypeScroll
Power Supply400V/3Ph/50Hz

Summary

Introduction and Safety

Safety Considerations for Protection Devices

Guidelines for safety regarding protective devices like rupture discs and valves.

Refrigerant Safety Considerations

Safe handling, leak detection, and precautions for refrigerants.

Installation Safety Considerations

Ensuring unit integrity, environmental conditions, and pressure equipment safety during installation.

Maintenance Safety Considerations

Safety protocols for personnel and equipment during maintenance operations.

Repair Safety Considerations

Safety measures for personnel and equipment during repair, including explosion risks.

Receipt and Handling of Goods

Equipment Receipt Check

Procedures for verifying unit and accessories upon delivery, checking for damage.

Unit Handling

Recommendations for safely moving units using forklifts or slings.

Unit Positioning

Guidelines for selecting an installation site, ensuring levelness, access, and protection.

Physical and Electrical Data

Physical Data for 30RBM 160-520

Presents physical specifications like sound levels, dimensions, weights, and compressor details.

Physical Data for 30RBP 160-520

Details physical specifications including sound levels, dimensions, weights, and compressor data.

Electrical Data for 30RBM 160-520

Provides electrical data for 30RBM units, including currents, power, and start-up data.

Electrical Data for 30RBP 160-520

Details electrical specifications for 30RBP units, covering currents, power, and start-up parameters.

Electrical Connection

Power Supply Requirements

Specifies requirements for the unit's power supply, including voltage and phase balance.

Recommended Wire Sections

Provides guidelines for selecting appropriate wire sizes and cable types for unit connection.

Application Data and Performance

Operating Range

Defines the operational limits for water and air temperatures for different unit configurations.

Water Connections and Protection

Operating Precautions and Recommendations

Key checks and recommendations for connecting hydronic circuits to heat exchangers.

Hydronic Connections

Provides schematic diagrams and component legends for hydronic circuits, with and without modules.

Cavitation Protection (Hydronic Option)

Details protection measures against pump cavitation in hydronic modules, including pressure requirements.

Frost Protection Measures

Outlines frost protection measures for heat exchangers and pipes, including options and system design.

System Water Flow Rate Control

Units Without Hydronic Module

Describes setting nominal flow rate using manual valves and procedures for hydronic circuit cleaning.

Units with Hydronic Module and Variable Speed Pump - Pressure Differential Control

Explains flow rate adjustment for variable speed pumps based on pressure differential setpoints.

Units with Hydronic Module and Variable Speed Pump - Temperature Differential Control

Describes flow rate adjustment for variable speed pumps based on temperature differential setpoints.

System Start-Up Procedures

Checks Before System Start-Up

Comprehensive pre-start-up checks for the thermodynamic system, including visual and regulatory checks.

Unit Commissioning

Guidelines for unit commissioning, including safety checks and supervised procedures.

Essential Points to Check Before Start-Up

Key checks before system start-up, focusing on compressors, hydraulics, and refrigerant charge.

Unit Options Overview

Table of Available Options

Lists available unit options with their descriptions, advantages, and applicable unit models.

Brine Option Frost Protection

Details frost protection measures for the evaporator and antifreeze level monitoring.

DX Free Cooling Option

Details the DX Free Cooling option for producing chilled water efficiently at low ambient temperatures.

Free Cooling Mode Operation

Describes the operation of Free Cooling mode, including switching between modes and optimization.

Standard Maintenance Procedures

Level 2 Maintenance Tasks

Advanced maintenance requiring expertise in electrical, hydraulic, and mechanical systems.

Level 3 Maintenance Tasks

High-level maintenance requiring specific skills, performed by manufacturers or authorized agents.

Refrigerant Volume Check

Guidance on checking and topping up refrigerant charge, emphasizing cooling mode for accuracy.

Installer Start-Up Checklist

Unit Start-Up Verification

Checks related to the unit start-up process, including pump interlock and leak checks.

Voltage Imbalance Check

Procedure for checking voltage imbalance and warnings for exceeding permissible limits.

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