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Carrier 30RBM 260 User Manual

Carrier 30RBM 260
70 pages
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
Air-Cooled Liquid Chillers
30RBM 160-520
30RBP 160-520
Translation of the original document 23539, 10.2016
Unit with low noise level option
Nominal cooling capacity 164 - 528 kW 50 Hz
Unit with low noise level option

Table of Contents

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Carrier 30RBM 260 Specifications

General IconGeneral
RefrigerantR-134a
Compressor TypeScrew
Voltage460V
Sound Power Level85 dBA
Cooling Capacity260 tons (912 kW)

Summary

Introduction to Unit Safety and Handling

Safety Considerations for Protection Devices

Guidelines on not obstructing protective devices, fire risk, and relief valve installation.

Refrigerant Safety Considerations

Protective Device Checks and Maintenance

Annual checks for pressure switches and relief valves, including testing procedures.

Safe Refrigerant Handling Practices

Covers general safety, leak management, proper refrigerant use, and personnel protection.

Installation Safety Practices

Unit Inspection and Pressure Equipment Compliance

Inspecting for damage and adhering to pressure equipment regulations.

Personnel Qualifications and Electrical Safety

Ensures trained staff and strict electrical safety measures during maintenance.

Repair and Shutdown Procedures

Safe Working Practices and PPE

Use of PPE, safe unit handling, and electrical safety procedures.

General Repair Precautions and Explosion Risks

Covers safety standards, leak prevention, explosion risks, and pressure limits.

Goods Receipt and Handling

Safe Unit Handling Procedures

Guidance on unloading, lifting, and moving units safely.

Unit Positioning and Clearances

Unit Positioning and Installation Requirements

Details on unit placement, leveling, access, and environmental considerations.

Unit Dimensions and Clearances

Unit Dimensions and Clearances (Continued)

Electrical Connection Requirements

Power Supply Requirements and Wire Sizing

Details on power supply, voltage imbalance checks, and recommended cable sections.

Electrical Connection Procedures

Application Data

Water Connections

Hydronic Circuit Precautions and Recommendations

Guidelines for safe and effective hydronic connections and system setup.

Water Connections (Continued)

Cavitation Protection and Frost Protection Measures

Covers pump cavitation protection and essential frost protection strategies.

Critical Frost Protection Guidelines

Important advice on antifreeze use, draining, and heater protection for cold conditions.

Nominal System Water Flow Rate Control

Flow Rate Control for Units Without Hydronic Module

Procedures for setting and adjusting flow rates using manual valves and pressure readings.

Nominal System Water Flow Rate Control (Continued)

Nominal System Water Flow Rate Control (Continued)

Variable Speed Pump Control via Pressure Differential

Adjusting pump speed based on pressure differential for flow control.

Variable Speed Pump Control via Temperature Differential and Fixed Flow Rate

Methods for controlling flow using temperature differential or setting a fixed flow rate.

System Start-Up Procedures

Pre-Start-up Checks and Commissioning Procedures

Detailed checklist for system verification and commissioning steps.

System Start-Up Procedures (Continued)

Essential Start-up Checks for Compressors and Hydraulics

Key checks for compressor operation and hydraulic system adjustments.

Available Unit Options (Continued)

Available Unit Options (Continued)

Brine Option Frost Protection and Glycol Concentration

Data on refrigerant charge, frost protection, and glycol concentration guidelines.

Standard Maintenance Procedures

Standard Maintenance Procedures (Continued)

Installer Start-Up Checklist

Installer Start-Up Checklist (Continued)

Unit Start-up, Voltage, and Evaporator Loop Checks

Checklist items for unit start-up, voltage balance, and evaporator water loop verification.

Installer Start-Up Checklist (Continued)

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