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Carrier 42NQV045H User Manual

Carrier 42NQV045H
115 pages
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R410A
FILE NO. SVM-07013-1
SERVICE MANUAL
SPLIT TYPE
Indoor Unit Outdoor Unit
<High Wall, Heat Pump Type> <Heat Pump Type>
42NQV025H 38NYV025H
42NQV035H 38NYV035H
42NQV035M 38NYV035M
42NQV045H
38NYV045H
42NQV045M
38NYV045M
Revised May, 2007

Table of Contents

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Carrier 42NQV045H Specifications

General IconGeneral
BrandCarrier
Model42NQV045H
CategoryAir Conditioner
LanguageEnglish

Summary

1. SAFETY PRECAUTIONS

1.1 General Safety Guidelines

Essential safety precautions for installation, operation, and servicing of the air conditioner.

2. SPECIFICATIONS

2.1 Detailed Unit Specifications

Technical specifications including capacity, electrical data, dimensions, and noise levels.

3. REFRIGERANT R410A Handling

3.1 Safety During Installation/Servicing

Safety precautions specific to R410A refrigerant, focusing on pressure and impurity control.

3.3 Required Tools for R410A

Lists tools exclusive to R410A and general tools for installation and servicing procedures.

4. CONSTRUCTION VIEWS

4.1 Indoor Unit Construction Details

Exploded views and diagrams illustrating the physical layout and dimensions of the indoor unit.

4.2 Outdoor Unit Construction Details

Exploded views and diagrams showing the physical layout and dimensions of the outdoor unit.

5. WIRING DIAGRAMS

5.1 Wiring for 42NQV025H/38NYV025H and 42NQV035H/38NYV035H

Electrical schematics for specific indoor/outdoor unit model combinations.

5.2 Wiring for 42NQV045H/38NYV045H and 42NQV045M/38NYV045M

Electrical schematics for specific indoor/outdoor unit model combinations.

6. ELECTRICAL PARTS SPECIFICATIONS

6.1 Indoor Unit Electrical Components

Details on electrical parts for the indoor unit, including motors, sensors, and their ratings.

7. REFRIGERANT CYCLE DIAGRAMS

7.1 Refrigerant Flow for Specific Models

Diagrams illustrating refrigerant flow paths for 42NQV025H/38NYV025H and 42NQV035M/38NYV035M.

7.2 Operation Data by Temperature

Tables summarizing performance data under various temperature conditions for cooling and heating.

8. CONTROL BLOCK DIAGRAMS

8.1 Indoor Unit Control Logic

Schematic showing the MCU functions and signal flow for the indoor unit.

8.2 Outdoor Unit Control Logic

Diagram illustrating the microcomputer control functions and signal flow for the outdoor unit.

9. OPERATION DESCRIPTION

9.1 Air Conditioner Control Overview

General explanation of the control system, roles of indoor/outdoor units, and compressor control.

9.2 Detailed Operation Procedures

Explains various operation modes including basic, cooling/heating, AUTO, DRY, and fan speed control.

9.5 Remote Controller Functions and Indications

Details on remote control operations, button functions, and display indicators for user interaction.

10. INSTALLATION PROCEDURE

10.1 Installation Diagram and Unit Placement

Visual guide for installing indoor and outdoor units, including placement and connection points.

10.2 Installation Parts and Tools

Lists and describes optional parts, accessories, and tools required for installation.

10.2-3. Installation and Servicing Tools for R410A

Highlights tool changes and requirements specific to R410A refrigerant systems.

10.3 Indoor Unit Installation Details

Specific guidance on indoor unit placement, drilling holes, and mounting the installation plate.

10.3-3. Electrical Work and Wiring

Instructions for safe electrical connections and wiring the indoor unit to the power supply.

10.3-5. Piping and Drain Hose Routing

Procedures for routing refrigerant pipes, insulating them, and connecting the drain hose.

10.4 Outdoor Unit Installation

Guidelines for selecting outdoor unit location and precautions for adding refrigerant.

10.4-2. Outdoor Draining and 10.4-3. Piping Connection

Instructions for water drainage from the outdoor unit and connecting refrigerant pipes using flaring.

10.4-4. Evacuating and 10.4-5. Wiring Connection

Procedures for system evacuation and connecting electrical wiring to the outdoor unit.

10.5 Test Operation and Remote Control Settings

Steps for conducting a system test operation and configuring remote controller settings.

11. TROUBLESHOOTING GUIDE

11-1. Initial Confirmation and Checks

Basic checks for power, voltage, and normal operation before detailed troubleshooting.

11-2. Primary Judgment and 11-3. LED Flashing Diagnosis

Initial troubleshooting steps and interpreting indoor unit LED patterns for fault identification.

11-4. Remote Controller Self-Diagnosis

Using the remote controller's service mode to retrieve check codes for fault diagnosis.

11-4-2. Servicing Cautions and Check Code Table

Safety notes for servicing and a table detailing check codes, causes, and actions.

11-5. Symptom-Based Troubleshooting (Indoor Unit)

Step-by-step diagnosis for common indoor unit operational symptoms.

11-5. (5) Remote Controller Troubleshooting

Diagnostic procedures for identifying and resolving issues with the remote controller.

11-5-2. Wiring Failure Diagnosis

Troubleshooting guide for faults related to interconnecting and serial signal wiring.

11-6. Check Codes 1C and 1E Diagnosis

Specific troubleshooting steps for check codes related to miswiring and refrigerant issues.

11-7. Outdoor Unit Trouble Diagnosis

Flowchart for diagnosing problems within the outdoor unit's inverter assembly.

11-8. Checking Main Parts (Indoor Unit)

Procedures for checking the indoor unit's P.C. board and related components.

11-9. P.C. Board Layout and Component Resistance Checks

Layouts of P.C. boards and resistance values for checking sensors and motors.

11-9-4. Checking Methods for Specific Parts

Procedures for checking electrolytic capacitors and diode blocks using a multimeter.

11-10. Judging Outdoor Fan Motor Condition

Guide to diagnose whether the outdoor fan motor is functional or faulty.

12. HOW TO REPLACE MAIN PARTS

12-1. Indoor Unit Part Replacement Overview

General steps for disassembling the indoor unit to access main parts for replacement.

12-1. Indoor Unit Front Panel Replacement

Detailed instructions for removing and reassembling the indoor unit's front panel.

12-1. Indoor Unit Electric Parts Box Replacement

Steps for removing and replacing the indoor unit's electric parts box assembly.

12-1. Indoor Unit Louver and Evaporator Replacement

Procedures for replacing the horizontal louver and the evaporator (heat exchanger).

12-1. Indoor Unit Bearing Replacement

Instructions for removing and replacing the bearing component of the indoor unit.

12-1. Indoor Unit Fan Motor Replacement

Steps for removing and replacing the indoor unit's fan motor.

12-1. Indoor Unit Cross Flow Fan Assembly

Procedures for installing the cross flow fan and motor, including positioning.

12-2. Microcomputer (Indoor P.C. Board) Replacement

Common procedures for accessing and replacing the microcomputer or P.C. board.

12-2. Outdoor Unit Cabinet and Cover Replacement

Steps for detaching and attaching the outdoor unit's upper cabinet and valve cover.

12-2. Outdoor Unit Front Cabinet Replacement

Procedures for removing and attaching the front cabinet of the outdoor unit.

12-2. Outdoor Unit Inverter Assembly Replacement

Steps for checking and replacing the inverter assembly, including capacitor discharge.

12-2. Outdoor Unit Control Board Assembly Replacement

Instructions for disconnecting and replacing the control board assembly.

12-2. Outdoor Unit Side Cabinet and Fan Motor Replacement

Procedures for replacing the side cabinets and the outdoor fan motor.

12-2. Outdoor Unit Compressor and Reactor Replacement

Steps for removing and replacing the compressor and reactor.

12-2. Outdoor Unit Expansion Valve Coil and Fan Guard Replacement

Procedures for replacing the electronic expansion valve coil and the fan guard.

12-2. Outdoor Unit Sensor Installation

Guides for installing and attaching TE, TS, TD, and TO sensors correctly.

13. EXPLODED VIEWS AND PARTS LISTS

13-1. Indoor Unit Parts List

A list of parts for the indoor unit, with location numbers and descriptions.

13-2. Indoor Unit (E-Parts Assy) Parts List

A list of electronic components for the indoor unit with location and part numbers.

13-3. Outdoor Unit Parts List

A list of parts for the outdoor unit, with location and part numbers.

13-4. P.C. Board Layout Diagrams

Diagrams showing the layout of P.C. boards for various unit models.

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