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Carrier 48GP Series - User Manual

Carrier 48GP Series
20 pages
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48GP, 48GPN
Single Package Gas Heating/Electric Cooling Units
With Puron® (R-410A) Refrigerant
Installation, Start-Up, and Operating Instructions
48GP, 48GPN Sizes 024-060
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
SAFETY CONSIDERATIONS.....................................................1
RULES FOR SAFE INSTALLATION AND OPERATION....1-2
RECEIVING AND INSTALLATION ..........................................2
CHECK EQUIPMENT ..................................................................2
PROVIDE UNIT SUPPORT.........................................................2
Roof Curb ............................................................................2
Slab Mount ..........................................................................2
Ground Mount .....................................................................2
FIELD FABRICATE DUCTWORK.............................................2
PROVIDE CLEARANCES........................................................2-3
RIG AND PLACE UNIT.......................................................3, 6-7
CONNECT CONDENSATE DRAIN ...........................................7
INSTALL FLUE HOOD ...............................................................7
INSTALL GAS PIPING.............................................................7-8
INSTALL DUCT CONNECTIONS .......................................8, 10
INSTALL ELECTRICAL CONNECTIONS.........................11-13
High-Voltage Connections ................................................11
Special Procedures for 208-V Operation..........................11
Control Voltage Connections............................................12
Standard Connection..........................................................12
Heat Anticpator Setting.....................................................13
Transformer Protection......................................................13
PRE-START-UP ..........................................................................13
START-UP..............................................................................13-22
MAINTENANCE....................................................................22-26
REFRIGERANT SYSTEM..........................................................26
QUICK REFERENCE GUIDE....................................................27
TROUBLESHOOTING..........................................................28-30
START-UP CHECKLIST............................................................31
NOTE TO INSTALLER Before the installation, READ
THESE INSTRUCTIONS CAREFULLY AND COMPLETELY.
Also, make sure the User’s Manual and Replacement Guide are
left with the unit after installation. the furnace is NOT to be used
for temporary heating of buildings or structures under construc-
tion.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
RULES FOR SAFE INSTALLATION AND OPERATION
Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause carbon monoxide poisoning, fire, or
an explosion which can result in serious injury or unit
damage. Consult a qualified installer, service agency, or gas
supplier for information or assistance. The qualified installer
or agency must use only factory-authorized kits or accessories
when modifying this product.
Understand the signal words DANGER, WARNING, and
CAUTION. DANGER identifies the most serious hazards which
will result in severe serious injury or death. WARNING indicates
a condition that could result in serious injury or death. CAUTION
is used to identify unsafe practices which would result in minor or
moderate injury or product and property damage.
The power supply (volts, phase, and hertz) must correspond to that
specified on unit rating plate.
The electrical supply provided by the utility must be sufficient to
handle load imposed by this unit.
This installation must conform with local building codes and with
NEC (National Electrical Code) and NFPA 70, NFPA 54/ANSI
Z223.1 latest revision, and NFGC (National Fuel Gas Code). Refer
to provincial and local plumbing or waste water codes and other
applicable local codes.
Approved for outdoor installation on wood flooring or on class A,
B or C roof covering materials.
Fig. 1—Unit 48GP
C99088
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 534-755 Printed in U.S.A. Form 48GP-1SI Pg 1 3-00 Replaces: New
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Carrier 48GP Series Specifications

General IconGeneral
BrandCarrier
Model48GP Series
CategoryAir Handlers
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

Rules for Safe Installation and Operation

Essential guidelines for safe unit setup and use, covering potential hazards and precautions.

General Safety Warnings

Crucial notices regarding hazards like shock, fire, explosion, and carbon monoxide poisoning.

RECEIVING AND INSTALLATION

Check Equipment

Verifying unit model, serial number, and inspecting for shipping damage.

Unit Support Options

Instructions for creating a stable base for the unit (roof curb, slab, ground).

Field Fabricate Ductwork

Guidance on creating and installing custom ductwork connections for the unit.

Provide Clearances

Requirements for maintaining safe distances around the unit for operation and servicing.

Rig and Place Unit

Rigging and Handling Safety

Precautions and best practices for safely lifting and positioning heavy HVAC units.

Installation Procedures

Lifting Point

Details on using lifting brackets and straps for safe unit movement.

Belt Threading

Instructions for properly threading and tensioning straps for lifting.

Plumbing and Venting Connections

Connect Condensate Drain

How to properly install the condensate drain line and trap for correct drainage.

Install Flue Hood

Procedure for attaching the flue hood for proper gas venting and safety.

Install Gas Piping

Gas Piping Installation Guidelines

Procedures and recommendations for safely connecting the gas supply to the unit.

Install Duct Connections

Ductwork Connection Methods

Steps for connecting supply and return air ductwork to the unit's flanges.

INSTALL ELECTRICAL CONNECTIONS

Electrical Safety Warnings

Critical safety information regarding electrical hazards and proper grounding.

High-Voltage and 208-V Procedures

Steps for connecting main power and specific voltage configurations.

PRE-START-UP

Pre-Start-Up Safety

Essential safety precautions before powering the unit for the first time.

Unit Inspections and Verification

Checks for damage, leaks, and correct connections before initial operation.

START UP HEATING

Heating Section Adjustments

Steps for adjusting gas input, manifold pressure, and checking burner performance.

Check Burner Flame

Flame Observation and Properties

Observing burner flame appearance and characteristics for proper operation.

Airflow and Temperature Rise

Airflow for Heating Operation

Ensuring proper airflow for heating operation and checking temperature rise.

START UP COOLING

Cooling Control Operation

Verifying thermostat and unit operation in cooling mode.

Refrigerant Charge Adjustment

Procedures for checking and adjusting the refrigerant charge.

INDOOR AIRFLOW AND ADJUSTMENTS

Airflow Adjustment Safety

Safety warnings before adjusting blower speed or making wiring changes.

Blower Speed Configuration

How to change blower motor speed by reconfiguring wire leads.

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