EasyManua.ls Logo

Carrier 50TJ016-028 User Manual

Carrier 50TJ016-028
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 015-056 Printed in U.S.A. Form 50TJ-C17SI Pg 1 5-01 Replaces: 50TJ-C16SI
Book 1
Ta b 1 b
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Step 1 — Provide Unit Support
. . . . . . . . . . . . . . . . . . . 1
•ROOF CURB
ALTERNATE UNIT SUPPORT
Step 2 — Rig and Place Unit
. . . . . . . . . . . . . . . . . . . . . 1
POSITIONING
ROOF MOUNT
Step 3 — Field Fabricate Ductwork
. . . . . . . . . . . . . . . 8
Step 4 — Make Unit Duct Connections
. . . . . . . . . . . 8
Step 5 — Trap Condensate Drain
. . . . . . . . . . . . . . . . . 8
Step 6 — Make Electrical Connections
. . . . . . . . . . . 9
FIELD POWER SUPPLY
FIELD CONTROL WIRING
OPTIONAL INTEGRAL NON-FUSED DISCONNECT
OPTIONAL CONVENIENCE OUTLET
Step 7 — Make Outdoor-Air Inlet
Adjustments
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MANUAL OUTDOOR-AIR DAMPER
OPTIONAL ECONOMI$ER
Step 8 — Install Outdoor-Air Hood
. . . . . . . . . . . . . . 12
Step 9 — Install All Accessories
. . . . . . . . . . . . . . . . . 15
Step 10 — Install Humidistat for Optional
MoistureMiser Dehumidification Package
. . . . . 18
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-26
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-34
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . .35,36
START-UP CHECKLIST
. . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should in-
stall, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
INSTALLATION
Step 1 — Provide Unit Support
ROOF CURB Assemble and install accessory roof curb or
horizontal adapter roof curb in accordance with instructions
shipped with the curb or horizontal adapter. Accessory roof curb
and horizontal adapter roof curb and information required to
field fabricate a roof curb or horizontal adapter roof curb are
shown in Fig. 1 and 2. Install insulation, cant strips, roofing felt,
and counter flashing as shown. Ductwork can be secured to roof
curb or horizontal adapter roof curb before unit is set in place.
Curb or horizontal adapter roof curb should be level. This is
necessary to permit unit drain to function properly. Unit level-
ing tolerance is ± 5 mm per linear m (±
1
/
16
in. per linear ft) in
any direction. Refer to Accessory Roof Curb or Horizontal
Adapter Roof Curb Installation Instructions for additional in-
formation as required.
ALTERNATE UNIT SUPPORT — When the curb or hori-
zontal adapter roof curb cannot be used, support unit with
sleepers using unit curb or adapter roof curb support area. If
sleepers cannot be used, support long sides of unit with a mini-
mum of 3 equally spaced 100 mm x 100 mm (4 in. x 4 in.)
pads on each side.
Step 2 — Rig and Place Unit —
Inspect unit for
transportation damage. File any claim with transportation
agency. Keep unit upright, and do not drop. Use bumper boards
for spreader bars over unit to prevent sling or cable damage.
Rollers may be used to move unit across a roof. Level by using
unit frame as a reference; leveling tolerance is ± 5 mm per lin-
ear m (±
1
/
16
in. per linear ft) in any direction. See Fig. 3
for additional information. Unit rigging weight is shown in
Fig. 3. Refer to Tables 1A and 1B for operating weights.
Four lifting holes are provided in ends of unit base rails as
shown in Fig. 3-5. Refer to rigging instructions on unit.
POSITIONING Provide clearance around and above unit
for airflow, safety, and service access (Fig. 4 and 5).
Do not install unit in an indoor location. Do not locate air in-
lets near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
ROOF MOUNT Check building codes for weight distri-
bution requirements.
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the unit will automatically lock the
compressor out of operation. Manual reset will be required
to restart the compressor.
IMPORTANT: The gasketing of the unit to the roof curb or
horizontal adapter roof curb is critical for a watertight seal.
Install gasket supplied with the roof curb or horizontal
adapter roof curb as shown in Fig. 1 and 2. Im-
properly applied gasket can result in air leaks and poor unit
performance.
50TJ016-028
Single-Package Rooftop Units
50 Hz

Questions and Answers:

Carrier 50TJ016-028 Specifications

General IconGeneral
Model50TJ016-028
Cooling Capacity16, 000 BTU/h
Energy Efficiency Ratio (EER)11.0
RefrigerantR-410A
Voltage208/230V
Phase1
Compressor TypeRotary
Hertz60 Hz

Summary

General Safety Considerations

Installation and Servicing Hazards

Installation and servicing of equipment can be hazardous due to pressure and electrical components.

Safety Precautions and Practices

Follow all safety codes, wear safety glasses/gloves, use quenching cloth, and have fire extinguishers.

Electrical Shock Warning

Turn off main power switch before service or maintenance to avoid personal injury from electrical shock.

Unit Installation Procedures

Provide Unit Support

Assemble and install roof curb or horizontal adapter. Ensure watertight seal for proper drain function.

Rig and Place Unit

Inspect for damage, handle with care, and position unit for airflow and service access.

Field Fabricate Ductwork

Secure ducts, insulate, and weatherproof external ductwork for unconditioned spaces.

Make Unit Duct Connections

Connect ductwork to through-the-bottom openings or field-fabricated concentric ductwork.

Trap Condensate Drain

Remove drain plug, use 3/4-in. FPT connection, and install a trap at least 100 mm deep.

Make Electrical Connections

Wire according to nameplate voltage. Ensure voltage and current balance within specified limits.

Make Outdoor-Air Inlet Adjustments

Adjust manual damper for ventilation. Set EconoMi$er motor control module settings.

Install Outdoor-Air Hood

Assemble hood top panel, side panels, filter retainers, drain pan, and screens.

Install All Accessories

Install field-fabricated wind baffles and Motormaster III controls according to instructions.

Install Humidistat for Optional Moisture Miser Dehumidification Package

Install humidistat on a solid interior wall in a well-ventilated area for humidity sensing.

Unit Start-Up Procedures

Unit Preparation and Checks

Verify installation, packing removal, motor bolt, economiser hood, condensate connection, and electricals.

Compressor Rotation Verification

Ensure correct compressor rotation by monitoring suction and discharge pressures during start-up.

Crankcase Heater Energization

Energize crankcase heater for 24 hours prior to start-up for units with optional systems.

Fan and Motor Checks

Check evaporator and condenser fan rotation, belts, and motor settings.

Filter and Screen Installation

Ensure correct return-air filters and outdoor-air inlet screens are installed and clean.

EconoMi$er Adjustment

Check damper position and EconoMi$er operation per Base Unit Operation section.

Base Unit Operation Modes

Details on cooling and heating operation for units with and without EconoMi$er.

Unit Service and Maintenance

General Cleaning Procedures

Inspect unit interior annually for heating and cooling seasons. Remove panels for access.

Coil Cleaning

Clean evaporator coil as required and condenser coil annually or as needed.

Condensate Drain Maintenance

Check and clean the condensate drain annually at the start of the cooling season.

Filter and Screen Maintenance

Clean or replace filters and screens at start of season or more often if conditions require.

Lubrication Requirements

Compressor oil is factory charged. Fan shaft bearings need lubrication twice annually.

Troubleshooting Common Issues

Cooling System Troubleshooting

Addresses problems like unit not starting, cycling, continuous operation, and pressure issues.

EconoMi$er Troubleshooting

Diagnoses EconoMi$er damper operation, position, and control strategy faults.

MoistureMiser Subcooler Troubleshooting

Analyzes subcooler energizing, de-energizing, and system capacity issues.

Unit Start-Up Checklist

Pre-Start-Up Verification

Confirm removal of packing materials, correct installation of components, and proper connections.

Start-Up Data Recording

Record supply voltage, compressor/fan amps, temperatures, and pressures for system validation.

General Start-Up Settings

Configure EconoMi$er settings and verify all options and accessories are correctly installed.

Related product manuals