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Carrier 58CTW User Manual

Carrier 58CTW
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1
58CTW/CTY
V a r i a b l e --- S p e e d , E C M
I n d u c e d --- C o m b u s t i o n 2 --- S t a g e D e l u x e
4---Way Multipoise Gas Furnace
Series 100
Installation, Start---up, Operating and
Se rvice and Maint enance Ins t r uct io ns
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 4..................................
CODES AND STANDARDS 4..........................
Safety 4...........................................
General Installation 4................................
Combustion and Ventilation Air 4......................
Duct Systems 4.....................................
Acoustical Lining and Fibrous Glass Duct 4...............
Gas Piping and Gas Pipe Pressure Testing 4...............
Electrical Connections 4..............................
Venting 4.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 4.....................................
LOCATION 5.......................................
AIR FOR COMBUSTION AND VENTILATION 8.........
Outdoor Combustion Air Method 9....................
The Standard Method: 9............................
Combination of Indoor and Outdoor Air 10.............
INSTALLATION 10..................................
Bottom Return Air Inlet 10..........................
Side Return Air Inlet 10.............................
Leveling Legs (If Desired) 11........................
Bottom Return Air Inlet 11..........................
Suspended Furnace Support 11.......................
Platform Furnace Support 11.........................
Roll--Out Protection 12.............................
Bottom Return Air Inlet 12..........................
Side Return Air Inlet 12.............................
Filter Arrangement 13..............................
AIR DUCTS 13......................................
General Requirements 13............................
Ductwork Acoustical Treatment 13....................
Supply Air Connections 14..........................
Upflow and Horizontal Furnaces 14...................
Downflow Furnaces 14.............................
Return Air Connections 20..........................
Downflow Furnaces 20.............................
Upflow and Horizontal Furnaces 20...................
GAS PIPING 20.....................................
ELECTRICAL CONNECTION 21.......................
ACCESSORIES 23...................................
VENTING 23.......................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 35.....
General 35........................................
Start--Up Procedures 36..............................
Adjustments 38.....................................
Check Safety Controls 45.............................
Checklist 45.......................................
SERVICE AND MAINTENANCE PROCEDURES 45.......
General 45........................................
Care and Maintenance 47.............................
Sequence of Operation 50.............................
Wiring Diagram 53..................................
Troubleshooting 54..................................
PARTS REPLACEMENT INFORMATION GUIDE 57.......
Always Ask For
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

Other manuals for Carrier 58CTW

Questions and Answers:

Carrier 58CTW Specifications

General IconGeneral
Model58CTW
Heating Capacity40, 000 to 120, 000 BTU/h
Fuel TypeNatural Gas or Propane
Blower MotorVariable Speed ECM
Blower TypeVariable Speed
Warranty10-year Parts
StagesTwo-Stage

Summary

SAFETY CONSIDERATIONS

WARNING (Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard)

Hazards from improper operation, injury, death, or property damage.

CAUTION (Furnace Reliability Hazard)

Unit component damage from improper application or installation.

General Safety Precautions

General safety precautions for installation, servicing, and handling.

INSTALLATION

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

Minimum clearances from combustible materials for furnace installation.

Vent Clearance to combustibles

Vent clearances for single wall and Type B vents.

INTRODUCTION

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

CAUTION (Furnace Reliability Hazard)

Hazards from electrostatic discharge damaging unit components.

GENERAL

LOCATION

Furnace placement and installation application considerations.

WARNING (CARBON MONOXIDE POISONING / COMPONENT DAMAGE HAZARD)

WARNING (FIRE, INJURY OR DEATH HAZARD)

LOCATION RELATIVE TO COOLING EQUIPMENT

CAUTION (PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD)

AIR FOR COMBUSTION AND VENTILATION

CAUTION (Furnace Corrosion Hazard)

Contaminated air causing furnace damage.

WARNING (Carbon Monoxide Poisoning Hazard)

Negative pressure conditions affecting furnace operation.

Outdoor Combustion Air Method

Indoor Combustion Air Methods

WARNING (Carbon Monoxide Poisoning Hazard)

Inadequate air supply for combustion, ventilation, and dilution.

The Standard Method

Criteria for using indoor air based on space volume and infiltration.

INSTALLATION

UPFLOW INSTALLATION

Installation procedures for the upflow configuration.

Side Return Air Inlet

Instructions for side return air inlet configurations.

Leveling Legs (If Desired)

Instructions for installing leveling legs.

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

Suspended Furnace Support

Methods for suspending the furnace from overhead supports.

Platform Furnace Support

Methods for supporting the furnace on a platform.

Roll-Out Protection

Bottom Return Air Inlet

Side Return Air Inlet

AIR DUCTS

General Requirements

Standards and guidelines for duct system design and sizing.

Supply Air Connections

Guidelines for connecting supply air ducts to the furnace.

Filter Arrangement

WARNING (Carbon Monoxide Poisoning Hazard)

Hazard from operating furnace without a filter or with door removed.

Upflow and Horizontal Furnaces

Downflow Furnaces

Horizontal Unit Suspension

Horizontal Suspension with Straps

Upflow Return Air Configurations and Restrictions

Downflow Return Air Configurations and Restrictions

Horizontal Return Air Configurations and Restrictions

GAS PIPING

WARNING (Fire or Explosion Hazard)

Hazards related to gas piping installation and leak testing.

CAUTION (Furnace Damage Hazard)

Hazard from improper gas pipe connection causing damage.

ELECTRICAL CONNECTIONS

WARNING (Electrical Shock, Fire or Explosion Hazard)

General electrical safety warnings for installation and servicing.

WARNING (Electrical Shock Hazard)

Hazard from bypassing blower door switch during start-up.

WARNING (Electrical Shock and Fire Hazard)

Hazard from improper cabinet grounding.

115-V Wiring

Electrical Connection to J-Box

Instructions for connecting to the furnace junction box.

FIRE HAZARD

Hazard from using aluminum wire for connections.

J-Box Relocation

Electrical Connections for Accessories

Power Cord Installation in Furnace J-Box

Instructions for installing a power cord into the junction box.

BX Cable Installation in Furnace J-Box

Instructions for installing BX cable into the junction box.

24-V Wiring

Instructions for making 24-volt wiring connections.

VENTING

WARNING (Carbon Monoxide Poisoning Hazard)

Hazards from improper venting procedures.

General Venting Requirements

Safety codes and requirements for proper vent sizing and installation.

WARNING (Carbon Monoxide Poisoning Hazard)

Hazards from bypassing the draft safeguard switch.

Masonry Chimney Requirement

WARNING (Burn Hazard)

Hazard from hot vent pipe near children.

CAUTION

Caution regarding hot vent pipes in downflow installations.

Additional Venting Requirements

CAUTION (Cut Hazard)

Hazard from sharp metal parts when handling parts.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General Start-Up Procedures

General steps for starting up and checking the furnace.

Safety Warnings and Cautions

Critical warnings and cautions during start-up and adjustment.

Start-Up Procedures

WARNING (Fire or Explosion Hazard)

Hazards related to gas purging and leak testing during start-up.

WARNING (Electrical Shock Hazard)

Hazard from bypassing blower door switch during start-up.

Furnace Setup Switch Description

Adjustments

WARNING (Fire Hazard)

Hazard from improper regulator adjusting screw use.

CAUTION (Furnace Damage Hazard)

Hazard from improper orifice drilling or manifold pressure.

EXAMPLE 1: 0-2000 ft. (0-610 M) altitude

CAUTION (Furnace Damage Hazard)

CAUTION (Unit Damage Hazard)

7. Set Blower Off Delay

8. Set thermostat heat anticipator

9. Set Airflow for Air Conditioning -Single Stage and High Stage Cooling

10. Set Airflow For Continuous Fan/Low Speed Cooling Airflow

Check Safety Controls

1. Check Main Limit Switch

Test procedure for the main limit switch.

2. Check draft safeguard switch

Test procedure for the draft safeguard switch.

3. Check Pressure Switch(es)

Test procedure for pressure switches.

Checklist

A checklist for completing start-up and safety checks.

SERVICE AND MAINTENANCE PROCEDURES

General Service Notes

General notes for understanding furnace operation and troubleshooting.

Electrical Controls and Wiring

Information on furnace electrical controls and wiring.

Component Self-Test

Procedure for initiating the furnace component self-test.

CARE AND MAINTENANCE

WARNING (Fire or Explosion Hazard)

Hazards from storing items near the furnace.

WARNING (Electrical Shock and Fire Hazard)

Safety precautions before performing maintenance.

WARNING (Carbon Monoxide Poisoning and Fire Hazard)

Hazard from operating without a filter or with door removed.

Cleaning and/or Replacing Air Filter

CAUTION (Cut Hazard)

Hazard from sharp metal parts when handling filters.

Blower Motor and Wheel

WARNING (Electrical Shock Hazard)

Hazard from bypassing blower door switch during motor service.

Cleaning Heat Exchanger

Sequence of Operation

WARNING (Fire or Explosion Hazard)

Hazards related to gas purging and leak testing during operation check.

1. Two-Stage Heating (Adaptive Mode) with Single-Stage Thermostat

Operation sequence for 2-stage heating with a single-stage thermostat.

2. Two-Stage Thermostat and Two-Stage Heating

3. Cooling mode

a. Single-Speed Cooling

Operation sequence for single-speed cooling.

b. Single-Stage Thermostat and Two-Speed Cooling (Adaptive Mode)

Operation sequence for 2-speed cooling with a single-stage thermostat.

c. Two-Stage Thermostat and Two-Speed Cooling

4. Thermidistat Mode

5. Continuous Blower Mode

Continuous Blower Speed Selection from Thermostat

How to adjust continuous blower speed via thermostat.

6. Heat pump

7. Component test

Wiring Diagram

Troubleshooting

Troubleshooting Guide – Variable Speed

PARTS REPLACEMENT INFORMATION GUIDE

Consumer Relations Department

Contact information for Carrier Corporation's Consumer Relations.

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