PGD4, PGS4, Series G, H WPG4 Series D, H Ultra Low NOx: Installation Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
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screwdriver and hammer. Push cover down to break rear and left
side tabs. These plastic knockouts are held in place with tabs
similar to an electrical knockout. Discard plastic knockout covers.
5. Set unit on roof curb.
6. Verify that the downshot ducts are aligned with the downshot
knockout areas.
7. Re-install horizontal (metal) covers as needed to seal unit. Ensure
openings are air and watertight.
NOTE: The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of
nonresidence-type air conditioning and ventilating systems, NFPA 90A
or residence-type, NFPA 90B; and/or local codes and ordinances.
A09061
A09088
Fig. 11 – Supply and Return Duct Opening
Adhere to the following criteria when selecting, sizing, and installing the
duct system:
1. Units are shipped for horizontal duct installation (by removing duct
covers).
2. Select and size ductwork, supply-air registers, and return-air grilles
according to American Society of Heating, Refrigeration and Air
Conditioning Engineers (ASHRAE) recommendations.
3. Use flexible transition between rigid ductwork and unit to prevent
transmission of vibration. The transition may be screwed or bolted
to duct flanges. Use suitable gaskets to ensure weather-tight and
airtight seal.
4. All units must have field-supplied filters or accessory filter rack
installed in the return-air side of the unit. Recommended sizes for
filters are shown in Table 1.
5. Size all ductwork for maximum required airflow (either heating or
cooling) for unit being installed. Avoid abrupt duct size increases or
decreases or performance may be affected.
6. Adequately insulate and weatherproof all ductwork located
outdoors. Insulate ducts passing through unconditioned space, and
use vapor barrier in accordance with latest issue of Sheet Metal and
Air Conditioning Contractors National Association (SMACNA)
and Air Conditioning Contractors of America (ACCA) minimum
installation standards for heating and air conditioning systems.
Secure all ducts to building structure.
7. Flash, weatherproof, and vibration isolate all openings in building
structure in accordance with local codes and good building
practices.
Step 10 – Install Electrical Connections
High-Voltage Connections
When routing power leads into unit, use only copper wire between
disconnect and unit. The high voltage leads should be in a conduit until
they enter the duct panel; conduit termination at the duct panel must be
watertight.
The unit must have a separate electrical service with a field-supplied,
waterproof disconnect switch mounted at, or within sight from, the unit.
Refer to the unit rating plate, NEC and local codes for maximum
fuse/circuit breaker size and minimum circuit amps (ampacity) for wire
sizing.
The field-supplied disconnect switch box may be mounted on the unit
over the high-voltage inlet hole when the standard power and
low-voltage entry points are used (See Fig. 3 - Fig. 6 for acceptable
location).
Basepan
Downflow
(Vertical)
Supply
Knockout
Basepan
Downflow
(Vertical)
Return
Knockout
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
The unit cabinet must have an uninterrupted, unbroken electrical
ground. This ground may consist of an electrical wire connected to the
unit ground screw in the control compartment, or conduit approved for
electrical ground when installed in accordance with NFPA 70 (NEC)
(latest edition) (in Canada, Canadian Electrical Code CSA C22.1) and
local electrical codes.
CAUTION
!
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the unit being
installed.
1. Make all electrical connections in accordance with NFPA 70
(NEC) (latest edition) and local electrical codes governing such
wiring. In Canada, all electrical connections must be in accordance
with CSA standard C22.1 Canadian Electrical Code Part 1 and
applicable local codes. Refer to unit wiring diagram.
2. Use only copper conductor for connections between field-supplied
electrical disconnect switch and unit. DO NOT USE
ALUMINUM WIRE.
3. Be sure that high-voltage power to unit is within operating voltage
range indicated on unit rating plate. On 3-phase units, ensure
phases are balanced within 2 percent. Consult local power
company for correction of improper voltage and/or phase
imbalance.
4. Insulate low-voltage wires for highest voltage contained within
conduit when low-voltage control wires are in same conduit as
high-voltage wires.
5. Do not damage internal components when drilling through any
panel to mount electrical hardware, conduit, etc.
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