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Carrier GA7T User Manual

Carrier GA7T
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Installation Instructions
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury, or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warnings or cautions included in literature and attached to the unit.
Consult local building codes and current editions of the National
Electrical Code (NEC) NFPA 70. In Canada, refer to current editions of
the Canadian Electrical Code CSA 22.1.
Recognize safety information. This is the safety-alert symbol . When
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words;
DANGER, WARNING, and CAUTION. These words are used with the
safety-alert symbol. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING
signifies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices which would result in
minor personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation.
Installation Recommendations
NOTE: In some cases noise in the living area has been traced to gas
pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate for unit
capacity.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb vibration.
5. When passing refrigerant tubes through the wall, seal opening with
RTV or other pliable silicon-based caulk. (See Fig. 1.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a rigid
wire or strap which comes in direct contact with tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely surrounds
vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide
and conform to shape of tubing insulation. (See Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves bent to
conform to shape of insulation.
A07588
Fig. 1 – Connecting Tubing Installation
The outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field-supplied or factory accessory tubing. For proper unit operation,
check refrigerant charge using charging information located on control
box cover and/or in the Check Charge section of this instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. OD for all
residential applications including long line.
IMPORTANT: Always install the factory-supplied liquid-line filter
drier. If replacing the filter drier, refer to Product Data Digest for
appropriate part number. Obtain replacement filter driers from your
distributor or branch.
GA7T
SPLIT-SYSTEM 2-STAGE AIR CONDITIONER
WITH R-410A REFRIGERANT
2 - 5 TONS
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position. There may be more than
1 disconnect switch. Lock out and tag switch with a suitable warning
label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could result in
death, serious personal injury, death, and/or
property damage.
Never use air or any gas containing oxygen for
leak testing or operating refrigerant
compressors. Never allow compressor suction
pressure to operate in a vacuum with service
valves closed. See Service Manual for
pump-down instructions.

Questions and Answers:

Carrier GA7T Specifications

General IconGeneral
BrandCarrier
ModelGA7T
CategoryAir Conditioner
LanguageEnglish

Summary

Installation Instructions

SAFETY CONSIDERATIONS

Important safety warnings and precautions for installation.

Installation Recommendations

Recommendations for unit placement and tubing installation for optimal operation.

ELECTRICAL SHOCK HAZARD

EXPLOSION HAZARD

CUT HAZARD

Equipment and Job Site Checks

Inspect Equipment

Guidance on inspecting the unit for damage and checking the rating plate.

Installation Requirements

Mounting Pad and Clearances

Requirements for stable mounting, level pad, and proper unit clearances.

Make Piping Connections

Instructions for connecting refrigerant piping.

UNIT DAMAGE HAZARD - Buried Tubing

Brazing Precautions

UNIT DAMAGE HAZARD - Brazing Valves

Caution to protect service valves with heat-sinking material during brazing.

Install Liquid-Line Filter Drier Indoor

Evacuate Refrigerant Tubing and Indoor Coil

Deep Vacuum Method

Detailed method for achieving a deep vacuum in the system.

Make Electrical Connections

Connect Ground and Power Wires

How to connect ground and power wiring to the unit's contactor.

Connect Control Wiring

Guidance on connecting 24-volt control wiring from the thermostat.

ELECTRICAL SHOCK HAZARD - Grounding

Final Wiring Check

Wiring Diagrams

Thermidistat w/Variable Speed Fan Coil

Wiring diagram for Thermidistat with variable speed fan coil.

Thermidistat w/Variable Speed Furnace

Wiring diagram for Thermidistat with variable speed furnace.

Single-Stage Furnace with 2-Stage AC

Wiring diagram for single-stage furnace with 2-stage AC.

Airflow Selections

Airflow Selections (ECM Furnaces)

How to select airflow for ECM furnaces during cooling stages.

Airflow Selection for Variable Speed Furnaces

Adjusting settings for variable speed furnace airflow based on cooling stages.

Start-Up Procedures

UNIT OPERATION AND SAFETY HAZARD

Safety warnings related to system operation and potential hazards.

System Function And Sequence Of Operation

Compressor Operation and Charging

Check Charge

Procedures for checking and adjusting refrigerant charge for optimal performance.

Final Checks

Final checks before leaving the job site for safety and proper operation.

TROUBLESHOOTING

Troubleshooting Stage Switching

Steps to diagnose issues with stage switching based on pressures and current.

Unloader Test Procedure

MAJOR COMPONENTS

2-Stage Compressor

Description of the 2-stage compressor's features and operation.

CARE AND MAINTENANCE

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