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Carrier GR-45 User Manual

Carrier GR-45
56 pages
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T--295
Bus Air
Conditioning
Equipment
Models
GR--45
GR--60
(N.A.O.)
AC Pressure Sensor

Table of Contents

Questions and Answers:

Carrier GR-45 Specifications

General IconGeneral
BrandCarrier
ModelGR-45
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Summary

General Safety Notices

Essential safety precautions for operation and maintenance of the equipment.

First Aid

Immediate actions for injuries sustained during operation or maintenance.

Operating Precautions

Guidelines to ensure safe operation of the equipment.

Maintenance Precautions

Safety measures for performing maintenance tasks.

Specific Warnings and Cautions

Critical alerts regarding system hazards and procedures.

Section 1 Description

1.1 Introduction

Overview of the manual and system components.

1.2 General Description

Overview of the bus air conditioning system.

1.3 Refrigeration System Component Specifications

Technical details of system components like refrigerant and compressor.

1.4 Electrical Specifications - Motors

Electrical data for evaporator and condenser motors.

1.5 Electrical Specifications - Sensors and Transducers

Specifications for pressure and temperature sensors.

1.6 Safety Devices

Overview of system protection devices.

1.7 Air Flow

Explanation of air movement paths through the system.

1.8 Air Conditioning Refrigeration Cycle

Description of the cooling process.

1.9 Heating Cycle

Description of the heating system operation.

1.10 Relay Board

Description of the relay board for motor control (Option 1).

1.11 Logic Board

Description of the logic board and its interfaces.

1.12 Control Panel (Diagnostic Module)

Overview of the Micromate control panel interface.

Section 2 Operation

2.1 Starting, Stopping and Operating Instructions

Procedures for system operation, starting, and stopping.

2.2 Pre-Trip Inspection

Essential checks to perform before operating the unit.

2.3 Modes of Operation

Explanation of the different system operating modes.

2.4 Microprocessor Diagnostics

Using the Micromate for system diagnostics and testing.

Section 3 Troubleshooting

3.1 Self Diagnostics

Logic board self-test error codes and interpretation.

3.2 System Alarms

Overview of system alarms, codes, and indicators.

3.3 Troubleshooting

General guidance for resolving system issues.

3.3.1 System Will Not Cool

Causes and remedies for a system that will not cool.

3.3.2 System Runs But Has Insufficient Cooling

Causes and remedies for poor cooling performance.

3.3.3 Abnormal Pressures

Troubleshooting high or low system pressures.

3.3.4 Abnormal Noise Or Vibrations

Identifying and fixing abnormal noise or vibration issues.

3.3.5 Control System Malfunction

Diagnosing and resolving control logic failures.

3.3.6 No Evaporator Air Flow Or Restricted Air Flow

Causes and remedies for low or no evaporator air flow.

3.3.7 Expansion Valve Malfunction

Troubleshooting issues related to the expansion valve.

3.3.8 Heating Malfunction

Identifying and resolving heating system problems.

Section 4 Service

4.1 Maintenance Schedule

Recommended maintenance tasks and intervals.

4.2 Opening Top Cover

Procedure to access internal components by opening the top cover.

4.3 Suction and Discharge Service Valves

Description and function of the suction and discharge service valves.

4.4 Installing Manifold Gauge Set

Steps to connect pressure gauges to the system.

4.5 Pumping the System Down or Removing the Refrigerant Charge

Procedures for managing refrigerant, including pump down and removal.

4.6 Refrigerant Leak Check

Methods for detecting refrigerant leaks in the system.

4.7 Evacuation and Dehydration

Process for removing moisture and air from the system.

4.8 Adding Refrigerant to System

Procedures for charging the system with refrigerant.

4.9 Checking for Noncondensibles

Method to detect non-condensable gases in the system.

4.10 Checking and Replacing High Pressure Switch

Procedure for testing and replacing the high pressure switch.

4.11 Filter-Drier

Description and service procedures for the filter-drier.

4.12 Condenser Coil Replacement

Procedure for replacing the condenser coil assembly.

4.13 Evaporator Coil Replacement

Procedure for replacing the evaporator coil assembly.

4.14 Servicing the Heat Valve

Maintenance and repair of the heat valve.

4.15 Servicing the Liquid Line Solenoid Valve

Maintenance and repair of the liquid line solenoid valve.

4.16 Condenser Fan/Motor Assembly

Procedures for removing, inspecting, and cleaning the fan/motor assembly.

4.17 Replacing Evaporator Fan

Steps to replace the evaporator fan unit.

4.18 Replacing Return Air Filters

Procedure for changing the vehicle's return air filters.

4.19 Thermostatic Expansion Valve

Description of the TXV's function and maintenance requirements.

4.20 Compressor Maintenance

General maintenance procedures for the compressor.

4.21 Temperature Sensor Checkout

How to test temperature sensors for accuracy.

4.22 Pressure Transducer Checkout

How to test pressure transducers for accuracy.

4.23 Replacing Sensors and Transducers

Procedure for replacing faulty sensors or transducers.

4.24 Logic Board Configuration

Setting configuration jumpers on a replacement logic board.

Section 5 Electrical

5-1 Introduction

Overview of electrical wiring diagrams and configurations.