PG92MSA: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
59
Checklist
• Put away tools and instruments. Clean up debris.
• Check Input/Output gas pressure
• Check heat rise per application static pressure
• Cooling CFM per application static pressure
• Verify that blower-OFF delay time is selected as desired.
• Verify that blower and burner access doors are properly installed.
• Cycle test furnace with room thermostat.
• Check operation of accessories per manufacturer’s instructions.
• Review User’s Guide with owner.
• Attach literature packet to furnace
.
SERVICE AND MAINTENANCE PROCEDURES
Untrained personnel can perform basic maintenance functions such as
cleaning and replacing air filters. All other operations must be performed
by trained service personnel. A qualified service person should inspect
the furnace once a year.
GENERAL
These instructions are written as if the furnace is installed in an upflow
application. An upflow furnace application is where the blower is
located below the combustion and controls section of the furnace, and
conditioned air is discharged upward. Since this furnace can be installed
in any of the 4 positions shown in Fig. 2, you must revise your
orientation to component location accordingly.
ELECTRICAL CONTROLS AND WIRING
The electrical ground and polarity for 115-V wiring must be properly
maintained. Refer to Fig. 33 for field wiring information and to Fig. 62
for furnace wiring information.
NOTE: If the polarity is not correct, the STATUS LED on the control
will flash rapidly and Status code (10.1 ) is displayed. This will prevent
the furnace from heating. The control system also requires an earth
ground for proper operation of the control and flame-sensing electrode.
The 24-V circuit contains an automotive-type, 3-amp. fuse located on
the control (see Fig. 38). Any shorts of the 24-V wiring during
installation, service, or maintenance will cause this fuse to blow. If fuse
replacement is required, use ONLY a 3-amp. fuse. The control LED will
display status code (24.1) when fuse needs to be replaced.
Proper instrumentation is required to service electrical controls. The
control in this furnace is equipped with a Status Code LED
(Light-Emitting Diode) and Major/Minor 3 digit codes to aid in
installation, servicing, and troubleshooting. Status codes can be viewed
at the sight glass in blower access door. The furnace control LED is
either ON continuously, rapid flashing, or a code composed of 2 digits.
The major status code is displayed on the LED indicator through the
door with the first digit being the number of short flashes and the second
digit being the number of long flashes. The major status code is
displayed in the first 2 digits of the display. The minor status code is
displayed in the third digit.
For an explanation of status codes, refer to service label located on
blower access door, or Fig. 61 and the troubleshooting guide by scanning
the QR code or see Fig. 72 for a brief Troubleshooting Guide.
Retrieving Stored Fault Codes
The stored status code will not be erased from the control memory, if
115-V or 24-V power is interrupted. See the Service Label, Fig. 61 for
more information.
1. To retrieve the last 7 fault codes, proceed with the following:
NOTE: NO thermostat signal may be present at control, and all
blower-OFF delays must be completed.
a. Leave 115-V power to furnace turned on.
b. Remove access door.
c. Depress blower door switch to energize the control board.
WARNING
!
FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in personal injury, death
and/or property damage.
The ability to properly perform maintenance on this equipment requires
certain knowledge, mechanical skills, tools, and equipment. If you do
not possess these, do not attempt to perform any service and
maintenance on this equipment other than those procedures
recommended in the Owner’s Manual.
CAUTION
!
ENVIRONMENTAL HAZARD
Failure to follow this caution may result in environmental pollution.
Remove and recycle all components or materials (i.e. oil, refrigerant,
control board, etc.) before unit final disposal.
CAUTION
!
ELECTRICAL OPERATION HAZARD
Failure to follow this caution may result in improper furnace operation
or failure of furnace.
Label all wires prior to disconnection when servicing controls. Wiring
errors can cause improper and dangerous operation.
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury or death,
or property damage.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position and install a lockout tag.
There may be more than one disconnect switch. Lock out and tag
switch with a suitable warning label. Verify proper operation after
servicing. Always reinstall access doors after completing service and
maintenance.
WARNING
!
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
There may be more than one electrical supply to the furnace. Check
accessories and cooling unit for additional electrical supplies that must
be shut off during furnace servicing. Lock out and tag switch with a
suitable warning label.
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