Carrier PG92MSAA36060A User Manual (English)

To Next Page

Installation, Start-up, Operating and

Service and Maintenance Instructions

NOTE: Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS

IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table 1 – Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 2 – Minimum Clearances to Combustible Materials

for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 3 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-

DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8

Table 4 – Minimum Free Area Required for Each Combustion Air

Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 5 – Minimum Space Volumes for 100% Combustion, Ventila-

tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9

CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 6 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 18

FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.

(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity-

in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 9 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 20

AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 10 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 23

ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 11 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ACCESS0RIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems30

Table 13 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-

ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 14 – Maximum Equivalent Vent Length . . . . . . . . . . . . . . 39

Table 15 – Deductions from Maximum Equivalent Vent Length - Ft.

(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table 16 – Maximum Allowable Exposed Vent Lengths in Uncondi-

tioned Space Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table 17 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Table 18 – Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 48

Table 19 – Airflow Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

FURNACE CONTROL PROGRAMMING AND NAVIGATION 50

Table 20 – System Status Display Codes . . . . . . . . . . . . . . . . . . 50

Table 21 – Main Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . 51

SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 53

Table 22 – Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Table 23 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 55

Table 24 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table 25 – Orifice Size and Manifold Pressure (in. w.c.) for Gas Input

Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 59

CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 71

MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

To learn more about this appliance and installation via a mobile device,

go to https://www.CAC/BDP.com/NFC or use the QR code below. To

access airflow tables or troubleshooting guide on your mobile device go

to mlctraining.com/training/techdocs/40/ or use the QR code below.

A220943

A200352

Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA

02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI

on the referenced subject, which is represented only by the standard in its entirety.

PG92MSA

Single-Stage, 35-in. (889 mm) Tall, 4-Way Multipoise

High Efficiency Condensing Gas Furnace

Need help?

Do you have a question about the Carrier PG92MSAA36060A and is the answer not in the manual?

Carrier PG92MSAA36060A Specifications

General

Model	PG92MSAA36060A
Type	Gas Furnace
Heating Capacity	60, 000 BTU
Fuel Type	Natural Gas
AFUE	92%
Heating Stages	Two-Stage
BTU Input	60, 000
Brand	Carrier
Model Number	PG92MSAA36060A
Input BTU	60, 000 BTU
Output BTU	55, 200 BTU
Stages	2
Ignition Type	Hot Surface Ignition
Heat Exchanger Material	Stainless Steel
Efficiency Rating	92% AFUE
Warranty	10 Years