PG92MSA: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
26
J-Box Installation
The J-Box  must be  used when field  line voltage electrical connections
are made  to  the  furnace  wiring harness  inside the furnace  casing. The
J-Box cover is not required if a field-supplied external electrical box is
attached to the outside of the furnace casing. The field ground wire and
furnace  main  ground  wire  are  grounded  when  the  J-Box  bracket  is
attached to the furnace and the field ground wire and factory ground wire
are  secured  to  the  bracket  grounding  screw.  If  the  J-Box  cover  is  not
used, the field and factory spliced connections must be located inside the
external  electrical  box.  Do  not  leave  splice  connections  unprotected
inside the furnace.
A12226
Fig. 35 – Installing J-Box (When Used)
The J-Box cover, mounting bracket and screws are shipped in the loose
parts  bag  included  with  the  furnace.  See  Fig. 35  for  J-Box  mounting
locations.
The  J-Box  mounting  bracket  and  green  ground  screw  is  used  as  a
grounding point for all line voltage wiring options. The J-Box cover may
be  omitted  when  electrical  connections  are  made  inside  an  external
electrical box mounted external to the casing.
External Electrical Box on Furnace Casing 
NOTE: Check to  ensure  that external electrical box does not interfere
with  duct  work, gas  piping  or  the  indoor  coil  drain.  See  Fig. 31      for
alternate electric entry through top panel.
1. Select and remove 7/8-in. (22 mm) knock-out on the desired side of
the casing. Remove the knock-out from the casing. 
NOTE: If electrical entry through the furnace top panel is used, a 7/8-in.
(22 mm) hole must be drilled through the top panel. 
2. Drill two (2) 1/8-in. (3 mm) pilot holes through the dimples in the
furnace casing near the 7/8-in. knock-out.
A190278
Fig. 36 – Field-Supplied External Electrical Box on Furnace Casing
NOTE: If electrical entry through the furnace  top panel is used,  mark
the  screw  hole  locations  using  the  mounting  holes  in  the  external
electrical box as a template.
For a side-mounted external electrical box, complete 
the following:
1. Align  the  J-Box  bracket  with  the  knock-out  inside  the  furnace
casing. 
2. Install the threaded end of a strain-relief bushing through the J-Box
bracket  and  the  furnace  casing.  Strain-relief  bushing  should  be
installed  so  that  the  bushing  can  be  tightened  around  the  wiring
harness inside the furnace casing. 
3. Align  the  external  electrical  box  with  the  7/8-in.  (22  mm)
knock-out.
4. Install  and  tighten the lock-nut  on  the strain-relief bushing inside
the external electrical box. 
5. Fasten  the external  electrical box to the  furnace casing using  two
(2) sheet metal screws.
6. Route field power wiring into external electrical box.
7. Pull furnace line voltage power wires through strain-relief bushing
of the external electrical box.
8. Pull  the  ground  wire  of  the  field  line  voltage  wiring  through  the
strain-relief bushing into the furnace casing.
9. Install the green ground screw to the J-Box bracket and attach both
ground wires to the green ground screw.
WARNING
!
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, death, or
property damage. 
High voltage field connections must be located in J-Box with furnace,
or in field supplied external disconnect mounted to furnace.
If field-supplied manual disconnect switch is to be mounted on furnace
casing side, select a  location where a  drill or fastener cannot damage
electrical or gas components.