Carrier 58PHA Performance Boost 80 Series User Manual

®
Turn to the Expertg
Installation, Start-up, Operating and
Service and Maintenance
Instructions Series IO0/A
SAFETY CONSIDERATIONS ........................ 2
INTRODUCTION .................................. 3
CODES AND STANDARDS .......................... 4
Safety ........................................ 4
General Installation ............................... 5
Combustion and Ventilation Air ..................... 5
Duct Systems ................................... 5
Acoustical Lining and Fibrous Glass Duct ............. 5
Gas Piping and Gas Pipe Pressure Testing ............. 5
Electrical Connections ............................ 5
Venting ........................................ 5
ELECTROSTATIC DISCHARGE PRECAUTIONS
PROCEDURE ..................................... 5
LOCATION ....................................... 6
INSTALLATION .................................. 10
Upflow Installation .............................. 10
Downflow Installation ........................... 11
Horizontal Installation ........................... 13
Filter Arrangement .............................. 14
Air Ducts ..................................... 14
Gas Piping .................................... 17
115-V Wiring .................................. 22
START-UP, ADJUSTMENT, AND SAFETY CHECK ..... 36
General ....................................... 36
Start-up Procedures ............................. 36
Adjustments ................................... 36
Check Safety Controls ........................... 39
Checklist ...................................... 40
SERVICE AND MAINTENANCE PROCEDURES ....... 43
Introduction ................................... 43
Care and Maintenance ........................... 46
Sequence of Operation ........................... 49
Wiring Diagrams ............................... 51
Troubleshooting ................................ 51
iso 9001:2000
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1-2006©, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

Carrier 58PHA Performance Boost 80 Series Specifications

General

Brand	Carrier
Model	58PHA Performance Boost 80 Series
Category	Furnace
Language	English

Summary

SAFETY CONSIDERATIONS

INTRODUCTION

Overview of the furnace, its certifications, and installation limitations.

CODES AND STANDARDS

Lists national and local codes for installation, including NFGC, NEC, CSA.

ELECTROSTATIC DISCHARGE PRECAUTIONS PROCEDURE

Procedures to prevent damage to electronic components from ESD.

LOCATION

Specifies placement requirements, clearances, and environmental considerations.

INSTALLATION

Upflow Installation

Details for installing the furnace in an upflow configuration, including return air.

Downflow Installation

Instructions for installing the furnace in a downflow configuration.

Horizontal Installation

Procedures for installing the furnace in a horizontal orientation.

Filter Arrangement

Information on filter sizes, types, and placement for airflow.

Air Ducts

Guidelines for designing, sizing, and connecting duct systems.

Gas Piping

Instructions for connecting the gas supply line, including testing and safety.

115-V Wiring

Guidance on electrical connections, including J-box and field wiring.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

General checks, wiring, and door installation before start-up.

Start-Up Procedures

Step-by-step process for initiating furnace operation and component tests.

Adjustments

Procedures for setting gas input rate, manifold pressure, and temperature rise.

Check Safety Controls

Methods for verifying the functionality of limit, draft safeguard, and pressure switches.

SERVICE AND MAINTENANCE PROCEDURES

Introduction

General safety warnings and an overview of maintenance requirements.

Care and Maintenance

Routine maintenance tasks like cleaning filters, motors, and inspecting components.

Sequence of Operation

Detailed explanation of the furnace's operating modes and logic.

Wiring Diagrams

Schematic showing electrical connections for furnace components.

Troubleshooting

A guide to diagnose and resolve operational problems using status codes and flowcharts.