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Cascade 55K User Manual

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Cascade is a Registered Trademark of Cascade Corporation
cascade
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corporation
Original Instructions
SER MANUAL
K-Series
Fork Positioner/Sideshifter
U
Number 6055911-R8 EN

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Cascade 55K Specifications

General IconGeneral
BrandCascade
Model55K
CategoryForklifts
LanguageEnglish

Summary

INTRODUCTION

Special Definitions

Explains WARNING, CAUTION, IMPORTANT, and NOTE statement meanings.

OPERATION

Safety Rules - Industrial Lift Trucks

Safety regulations for industrial lift truck operation.

TRAFFIC

Traffic rules and signaling for forklift operations.

Safety Rules - Handling Loads

Safety procedures for handling various load types.

Fork Positioner/Sideshifter Operation

Functions and operation of fork positioner/sideshifter.

SAFE OPERATION AND MAINTENANCE

General Requirements and Safety Guards

General requirements, safety guards, and operator training.

Truck Operations and Traveling

Safe truck operations, traveling, and loading guidelines.

Operation and Maintenance of Trucks

Procedures for operating and maintaining trucks safely.

TRUCK REQUIREMENTS

Truck Relief Setting

Recommended and maximum hydraulic relief settings.

Truck Flow Volume

Required hydraulic flow volumes for truck capacities.

Carriage Mount Dimension (A) ISO

ISO dimensions for carriage mounting classes.

Auxiliary Valve Functions

Auxiliary valve functions and ISO compliance checks.

Carriage Inspection

Carriage bar inspection for damage and alignment.

HYDRAULIC SUPPLY

Fork Positioning Function Requirements

Hose/fitting requirements for fork positioning.

Sideshifting Function Requirements

Hose/fitting requirements for sideshifting.

Reeving and Solenoid Adaption

Reeving options and solenoid adaption for hydraulics.

INSTALLATION

Attach Overhead Hoist

Attaching overhead hoist to sideshifter frame.

Remove Bolt-On Lower Hooks

Removing bolt-on lower hooks from carriage.

Mount Unit on Truck Carriage

Mounting unit on truck carriage with dimensions.

Install Bolt-On Lower Hooks

Installing bolt-on lower hooks with clearance/torque.

Quick-Disconnect Hooks Installation

Installing quick-disconnect hooks, clearance/torque.

Flush Supply Hoses

Flushing and connecting supply hoses.

Install Hoses

Installing hoses with consideration for movement.

Remove Fork Locking Pins

Removing fork locking pins for free movement.

Install Forks (55K & 65K)

Installing forks for 55K/65K models and retainers.

Fork Carrier Configurations (55K & 65K)

Fork carrier configurations and retainer types for 55K/65K.

Install Forks (100K, 120K, 150K, 165K)

Installing forks for 100K-165K models.

Fork Carrier Configurations (100K-165K)

Fork carrier configurations and retainer types for 100K-165K.

Install Backrest

Installing the backrest and tightening torque.

Initial Lubrication

Initial attachment lubrication requirements.

Cycle Fork Positioner Functions

Cycling fork positioner functions and checking leaks.

Adjust Forks for Equal Movement

Adjusting flow restrictors for equal fork movement.

Inspect Fork Hooks and Carriage Bar Clearance

Inspecting fork hook/carriage bar clearance with gauge.

PERIODIC MAINTENANCE

Daily Maintenance Checks

Daily attachment checks and reporting.

1000-Hour Maintenance

Maintenance tasks for every 1000 hours of operation.

2000-Hour Maintenance

Maintenance for every 2000 hours, focusing on forks.

PARTS

Recommended Spare Parts List

Spare parts list for fork positioner/sideshifter.

Publications Availability

List of available publications (User/Service Manuals).

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