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Cascade K Series User Manual

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Cascade is a Registered Trademark of Cascade Corporation
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Original Instructions
SER MANUAL
K-Series
Fork Positioner/Sideshifter
U
Number 6055911-R8 EN
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Cascade K Series Specifications

General IconGeneral
BrandCascade
ModelK Series
CategoryForklifts
LanguageEnglish

Summary

INTRODUCTION

Special Definitions

Explains the meaning of statements like WARNING, CAUTION, IMPORTANT, and NOTE used in the manual.

OPERATION

Industrial Lift Truck Safety Rules

Details safety rules for operating industrial lift trucks, covering traffic, riding, and load engagement.

Handling Loads Safety

Provides guidelines for safely handling loads, including load placement, movement, and extensions.

Attachment Operation

Explains auxiliary valve functions and operation of sideshifting and fork positioning.

SAFE OPERATION AND MAINTENANCE

General Requirements and Safety

Covers general requirements, operator training, truck operations, traveling, and loading safety.

Truck Maintenance and Operation

Details safe truck operation, maintenance procedures, and the importance of repairs and inspections.

TRUCK REQUIREMENTS

Truck Relief Setting & Flow Volume

Specifies recommended relief settings and hydraulic flow volume requirements for the attachment.

Carriage Mount Dimensions

Provides ISO dimensions for truck carriage classes II, III, and IV for mounting the attachment.

Auxiliary Valve Functions

Details the functions of auxiliary valves and checks for compliance with ISO standards.

HYDRAULIC SUPPLY

Hose and Fitting Requirements

Specifies the required hose and fitting sizes for fork positioning and sideshifting functions.

Mast Reeving and Solenoid Adaption

Describes mast reeving options and solenoid adaption for RF hydraulic control.

INSTALLATION

Attach Overhead Hoist

Instructions for attaching an overhead hoist, ensuring it meets the attachment's rated capacity.

Remove Bolt-on Lower Hooks

Procedure for removing bolt-on lower hooks, showing options for two or four capscrews.

Mount Unit on Truck Carriage

Guidance on mounting the unit onto the truck carriage, with specific dimensions for carriage classes.

Install Bolt-on Lower Hooks

Steps for installing bolt-on lower hooks, including clearance and tightening specifications for different classes.

Quick-Disconnect Hooks Installation

Instructions for installing quick-disconnect hooks, including clearance and tightening torque.

Flush Supply Hoses

Steps to flush supply hoses using an auxiliary valve and union fitting.

Install Hoses

Guidance on installing hoses, recommending a 'rolling' hose arrangement for sideshifting movement.

Remove Fork Locking Pins

Instructions for removing fork locking pins to ensure forks slide freely on carriage bars.

Install Forks (55K & 65K)

Detailed steps for installing forks for 55K and 65K models, including retainer configurations.

Install Forks (100K, 120K, 150K, 165K)

Detailed steps for installing forks for 100K, 120K, 150K, 165K models, including retainer configurations.

Install Backrest

Instructions for installing the backrest and tightening it to the specified torque.

Initial Lubrication

Information on initial lubrication for the attachment, recommending graphite dry lube for fork bars.

Cycle Fork Positioner Functions

Procedure to cycle attachment functions, check for smooth operation, leaks, and compliance with ISO standards.

Adjust Forks for Equal Movement

Steps to adjust flow restrictors for equal fork movement, ensuring proper operation.

Inspect Fork Hooks and Carriage Bar Clearance

Guidance on inspecting fork hooks and carriage bars for clearance using a wear gauge, and repair if needed.

PERIODIC MAINTENANCE

Daily Maintenance Checks

Daily checks to be performed on the attachment, reporting any problems to the supervisor.

1000-Hour Maintenance

Detailed maintenance tasks for every 1000 hours of operation, including fastener checks and lubrication.

2000-Hour Maintenance

Inspection guidelines for forks after 2000 hours of operation, focusing on defects and wear.

PARTS

Recommended Spare Parts

List of recommended spare parts for the fork positioner/sideshifter, including part numbers and quantities.

Related Publications

Lists available publications such as User Manual, Service Manual, and Tool Catalog.

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