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Case CX160B Service Manual

Case CX160B
22 pages
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Copyright © 2009 CNH France S.A.
Printed in France
CNH Lep SM160BTOC-1EN July 2009
CRAWLER EXCAVATOR CX160B-CX180B
SERVICE MANUAL
TABLE OF CONTENTS
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data..................................... 1001 7-27691EN
General specifications and special torque setting ........................................... 1002 SM160B1002-1EN
2ENGINE
Removal and installation of the engine............................................................2000 SM130B2000-0EN
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler.................................................................................. 2001 SM160B2001-0EN
Removal and installation of the turbo charger................................................. 2004 SM160B2004-0EN
Removal and installation of EGR cooler and EGR valve................................. 2005 SM160B2005-0EN
Removal and installation of the engine hood...................................................2006 SM130B2006-0EN
Engine specifications..............................................................................................*
Disassembly and assembly of the engine ..............................................................*
3 FUEL SYSTEM
Removal and installation of the fuel tank......................................................... 3001 SM160B3001-0EN
Removal and installation of the supply pump and common rail ...................... 3004 SM160B3004-0EN
Removal and installation of the injectors ......................................................... 3005 SM160B3005-0EN
Fuel engine system ................................................................................................*
4 ELECTRICAL SYSTEM
Service connector kit.......................................................................................4000 SM350B4000-1EN
Electrical and engine functions and service support....................................... 4001 SM210B4001-2EN
Removal and installation of the starter motor.................................................. 4004 SM160B4004-0EN
Removal and installation of the alternator ....................................................... 4005 SM130B4005-0EN
Electrical equipment and electrical circuit diagrams........................................ 4020 SM210B4020-1EN
Engine error code (DTC).................................................................................4021 SM130B4021-0EN
Main body error code (DTC)............................................................................4022 SM130B4022-0EN
Troubleshooting, 4JJ1 engine..........................................................................4023 SM130B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks................................................................... 5001 SM160B5001-1EN
Rollers ............................................................................................................. 5003 SM160B5003-1EN
Take-up roller................................................................................................... 5005 SM210B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission................................................................................6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission................................................................................6002 SM160B6002-0EN
Removal and installation of the swing motor and
swing reduction gear...................................................................................6003 SM160B6003-1EN
Disassembly and assembly of the swing reduction gear................................. 6004 SM210B6004-1EN
7 UNDERCARRIAGE HYDRAULICS
* Consult the Engine Service Manual
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Case CX160B Specifications

General IconGeneral
BrandCase
ModelCX160B
CategoryExcavators
LanguageEnglish

Summary

General Information

Cleaning and Inspection Procedures

Procedures for cleaning metal parts and inspecting components for wear or damage.

Component Checks and Service Parts

Guidance on checking bearings, gears, seals, and shafts, and using genuine service parts.

Lubrication Guidelines

Recommendations for using specified oils and lubricants for proper machine function.

Safety Guidelines

General Safety Warnings

Important alerts and warnings regarding operator safety, machine operation, and potential hazards.

Operational Safety Precautions

Guidelines for safe operation, including following manuals, using correct controls, and wearing safety gear.

Specific Hazard Warnings

Warnings related to specific risks such as hot parts, high-pressure oil, heavy components, and exhaust fumes.

Torque Specifications

Tightening Process

Instructions on applying tightening torque evenly and the order of tightening cap screws.

Torque Table

A table detailing standard torque values for various cap screw and socket head cap screw sizes.

Machine Identification

Type, Serial Number, and Year of Manufacture

Details on how to identify the machine, engine, and component serial numbers and manufacturing year.

Fluids and Lubricants

Hydraulic Fluid

Specifications for CASE/AKCELA hydraulic fluids based on ambient temperature.

Transmission Oil and Grease

Recommended transmission component oil and grease types, including 'Extreme Pressure' multipurpose greases.

Hydraulic Breaker Grease

Specific grease recommendation for hydraulic breakers.

Engine Oil Specifications

Oil Viscosity and Range

Chart showing recommended CASE/AKCELA engine oil viscosity grades for different temperature ranges.

Fuel Management

Fuel Requirements and Application

Conditions and selection criteria for diesel fuel, including viscosity, cetane rating, and sulfur content.

Diesel Fuel Standards

Applicable standards and recommendations for diesel fuel quality, such as JIS, DIN, SAE, and BS.

Fuel Filter Maintenance

Fuel Filter Procedures

Guidelines for using genuine fuel filters and maintenance procedures, including water separation.

Fuel Storage and Handling

Fuel Storage Practices

Recommendations for storing fuel to prevent impurity accumulation and condensation.

Anti-freeze and Environment

Use of anti-freeze for cooling system protection and environmental considerations for fluid disposal.

Plastic and Resin Part Care

Instructions for cleaning plastic and resin parts to avoid damage.

Machine Specifications Overview

Main Data

Key operational data including model name, operating weight, and engine output.

Performance Metrics

Information on swing speed, travel speed, drawbar pull, grade ability, and ground pressure.

Complete Machine Dimensions

Detailed dimensions of the machine with various boom and arm configurations.

Component Specifications

Main Body Dimensions

Specifications for the main body width, cab width, and tail swing dimensions.

Engine Details

Information on engine type, displacement, compression ratio, output, torque, and dimensions.

Cooling System

Specifications for the cooling system, including fan, radiator, oil cooler, and inter-cooler.

Capacities and Operating Devices

Fluid Capacities and Filters

Capacities for coolant, fuel, lubricants, and hydraulic oil, plus hydraulic and fuel filter ratings.

Operator's Seat and Cab

Description of the operator's seat structure and the sealed cab features.

Controls and Instruments

Details on operating devices, work mode selection, levers, pedals, and instruments.

Machine Status Indicators

Information on the monitor device, including status displays, gauges, and warning alarms.

Hydraulic System Details

Pump and Control Systems

Details on hydraulic pump drive systems, main and pilot pumps, control methods, and control valves.

Hydraulic Functions

Description of various hydraulic circuits and functions, including regenerative circuits and variable orifices.

Hydraulic Cylinder Specifications

Specifications for boom, articulated boom, arm, and bucket hydraulic cylinders, including bore and stroke.

Rotating Joint and Controls

Rotating Joint Specifications

Operating pressures, flow rates, and port sizes for the rotating joint.

Solenoid Valve Details

Specifications for solenoid valves, including maximum flow, rated pressure, and port sizes.

Hand Control Valve Operation

Operating pressure and secondary pressure details for the hand control valve.

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