Copyright © 2009 CNH France S.A.
Printed in France
CNH Lep SM160BTOC-1EN July 2009
CRAWLER EXCAVATOR CX160B-CX180B
SERVICE MANUAL
TABLE OF CONTENTS
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data..................................... 1001 7-27691EN
General specifications and special torque setting ........................................... 1002 SM160B1002-1EN
2ENGINE
Removal and installation of the engine............................................................2000 SM130B2000-0EN
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler.................................................................................. 2001 SM160B2001-0EN
Removal and installation of the turbo charger................................................. 2004 SM160B2004-0EN
Removal and installation of EGR cooler and EGR valve................................. 2005 SM160B2005-0EN
Removal and installation of the engine hood...................................................2006 SM130B2006-0EN
Engine specifications..............................................................................................*
Disassembly and assembly of the engine ..............................................................*
3 FUEL SYSTEM
Removal and installation of the fuel tank......................................................... 3001 SM160B3001-0EN
Removal and installation of the supply pump and common rail ...................... 3004 SM160B3004-0EN
Removal and installation of the injectors ......................................................... 3005 SM160B3005-0EN
Fuel engine system ................................................................................................*
4 ELECTRICAL SYSTEM
Service connector kit.......................................................................................4000 SM350B4000-1EN
Electrical and engine functions and service support....................................... 4001 SM210B4001-2EN
Removal and installation of the starter motor.................................................. 4004 SM160B4004-0EN
Removal and installation of the alternator ....................................................... 4005 SM130B4005-0EN
Electrical equipment and electrical circuit diagrams........................................ 4020 SM210B4020-1EN
Engine error code (DTC).................................................................................4021 SM130B4021-0EN
Main body error code (DTC)............................................................................4022 SM130B4022-0EN
Troubleshooting, 4JJ1 engine..........................................................................4023 SM130B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks................................................................... 5001 SM160B5001-1EN
Rollers ............................................................................................................. 5003 SM160B5003-1EN
Take-up roller................................................................................................... 5005 SM210B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission................................................................................6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission................................................................................6002 SM160B6002-0EN
Removal and installation of the swing motor and
swing reduction gear...................................................................................6003 SM160B6003-1EN
Disassembly and assembly of the swing reduction gear................................. 6004 SM210B6004-1EN
7 UNDERCARRIAGE HYDRAULICS
* Consult the Engine Service Manual
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