ccei PHENIX - User Manual

PHENIX
Technical Manual v2.0
CCEI page 1
pH regulation and
ORP analysis
for salt electrolysis
Technical Manual
V2.0
Code Version Date
MPNT0108 V2.0 03/08/2015
CONTENTS
TECHNICAL CHARACTERISTICS .................................................... 2
OVERVIEW ....................................................................................... 3
pH ........................................................................................... 3
Redox ..................................................................................... 3
OPERATION ..................................................................................... 4
Display.................................................................................... 4
pH Menu ................................................................................ 6
Oxidant Menu ...................................................................... 8
Settings Menu ....................................................................... 9
HYDRAULIC CONNECTION ........................................................... 10
Installing the sensors ............................................................ 10
Installing the injector ........................................................... 10
Installation diagram ............................................................ 11
ELECTRICAL CONNECTION .......................................................... 12
SENSOR MAINTENANCE ................................................................ 15
Caution: Please read these instructions carefully before installing, commissioning or
using this appliance

Summary

Technical Characteristics of the PHENIX System

General Specifications

Details dimensions, weight, power supply, and protection index of the PHENIX unit.

pH-meter Functionality

Covers measurement range, resolution, sensor type, calibration, and correction for pH measurement.

Dosing Pump Specifications

Details the type, maximum flow rate, and dosing capabilities of the integrated pump.

Volume Control Features

Describes the daily and total volume control functions for the PHENIX system.

RedOx Analysis Capabilities

Outlines the measurement range, sensor type, and calibration for RedOx potential analysis.

Included Accessories

Lists all the accessories supplied with the PHENIX system for installation and operation.

Language Options

Specifies the 8 languages available for the PHENIX menu interface.

System Overview and Functionality

pH Regulation Explained

Details the pH scale, its importance in pools, and how PHENIX adjusts pH levels.

RedOx Potential Explained

Explains the RedOx potential (ORP) and its role in measuring water disinfectant capacity.

Operating the PHENIX System

Display and Navigation

Describes how to navigate menus and interpret information shown on the PHENIX display.

pH Function Status Display

Details the screens showing pH dosing mode, measured pH, set point, and injected volume.

ORP Function Status Display

Shows the screens related to ORP operating mode, programmed duration, and chlorine production activation.

Installer Mode Screens

Describes screens only visible in installer mode for internal meters and chlorine concentration.

PH Menu Configuration

Setting pH Dosing Mode

Allows selection of pH regulation modes: pH-, pH+, ON, or OFF for product injection.

Defining pH Set Point

Enables the user to set the desired target pH value for the pool water.

Setting Daily Injection Volume Limit

Defines the maximum permissible volume of pH corrector to be injected per day.

Setting pH Corrector Container Volume

Specifies the volume of the pH corrector container for tracking usage.

Calibrating the pH Sensor

Provides instructions for calibrating the pH sensor using calibration solutions.

Oxidant Menu Configuration

Setting ORP Regulation Mode

Allows selection of ORP regulation modes: REG, PRG, ON, or OFF for chlorine production.

Setting the ORP Limit

Enables setting the desired RedOx potential threshold for chlorine production.

Programming Daily Production Duration

Defines the desired production duration for chlorine in PRG mode.

Calibrating the ORP Sensor

Explains the process for calibrating the ORP sensor using a 650mV solution.

System Settings Menu

Accessing PHENIX Settings

Provides access to various configurable settings within the PHENIX system.

Language Selection

Allows the user to choose the display language from 8 available options.

Resetting System Counters

Used to reinitialize counters and reset calibration effects to zero.

Hydraulic Connections

Installing the Sensors

Instructions on handling and connecting the fragile pH and ORP sensors.

Installing the Injector

Installation Diagram Overview

Illustrates the positioning of PHENIX parts on the pool's piping system.

Electrical Connection

Connecting with CCEI LIMPIDO Chlorinator

Details the connection procedure for PHENIX with a CCEI LIMPIDO chlorinator.

Connecting with CCEI LIMPIDO EZ Chlorinator

Provides instructions for connecting PHENIX to a CCEI LIMPIDO EZ chlorinator.

Connecting with CCEI ZELIA ZLT Chlorinator

Details the electrical connection steps for PHENIX with a CCEI ZELIA ZLT chlorinator.

Sensor Maintenance and Calibration

Storing Sensors Correctly

Recommendations for storing pH and RedOx sensors to maintain their performance.

Reconditioning Sensors

Guidance on reconditioning sensors to extend their lifespan and improve accuracy.

Sensor Calibration Requirements

Explains sensor characteristics and when regular calibration is compulsory.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Hydraulic Connection
5. Electrical Connection
6. Maintenance Features

The PHENIX is a comprehensive regulation system designed for salt electrolysis in swimming pools. It works in conjunction with a salt chlorinator to regulate chlorine production and adjust the water's acidity (pH).

Function Description:

The PHENIX system measures and regulates the pH and RedOx (ORP) potential of pool water. For pH regulation, it injects a pH correcting solution (either pHminus to lower pH or pHplus to increase pH) into the water as needed. The user can configure the PHENIX to operate in either pH- mode (injecting acid) or pH+ mode (injecting base). The regulation is proportional, meaning the dosing speed increases with a greater difference from the set point. The injection flow rate can vary between 0.1 l/h and 0.9 l/h. For RedOx analysis, the PHENIX measures the oxidation reduction potential of the water. If this potential falls below a user-defined threshold, the PHENIX activates chlorine production from a connected chlorinator. The salt water chlorinator separates salt (NaCl) into sodium (Na) and chlorine (Cl), which then forms hypochlorous acid (HClO), a powerful disinfectant. The presence of HClO affects the ORP measured by the PHENIX, providing an indication of the water's disinfectant capacity and sanitary status. The higher the potential, the greater the disinfectant power. The device also provides an estimate of the active chlorine concentration (hypochlorous acid) in ppm, calculated based on ORP, pH, and temperature. This value is for indication only and not a substitute for chemical analysis.

Important Technical Specifications:

• General:

  • Dimensions: 300x150x90 mm
  • Weight: 2 kg
  • Power supply: 230V / 50Hz
  • Protection Index: IP-55
  • Class: II

• pH-meter:

  • Measurement range: 3.9 to 9.9
  • Measuring resolution: +/- 0.1
  • Sensor: Combined electrode
  • Calibration: At pH 7 and pH 9
  • Correction (offset): +/- 0.5

• Dosing Pump:

  • Type: Peristaltic flow
  • Max. flow rate: 1.8 l/h
  • Dosing: Proportional 0 to 0.9 l/h
  • Volume control: Daily and total

• RedOx Analysis:

  • Measurement range: 10 to 990 mV
  • Sensor: Combined electrode
  • Calibration: To 650 mV

• Accessories supplied:

  • 4 m of crystal tube
  • 3 x Sockets in 50 mm
  • 1 Suction strainer for pH corrector
  • 1 x Injector
  • 1 x pH7 Calibration solution
  • 1 x pH9 Calibration solution
  • 1 x 650mV Calibration solution
  • 1 x pH sensor
  • 1 RedOx (ORP) sensor
  • 2 x sensor holders
  • 1 enslaving cable

• Menu Languages: French, English, German, Spanish, Italian, Portuguese, Dutch, Czech

Usage Features:

The PHENIX features a user-friendly interface with a drop-down menu for monitoring system status and configuring settings.

• Display: The main screen shows the measured RedOx potential (in mV), an indicator for chlorinator activation, filtration status, and the measured pH. Messages regarding system status (e.g., filtration pump off, max product volume exceeded, empty container, abnormal pH/ORP readings) are displayed alternately.
• pH Function Status Screen: Displays the pH dosing mode (pH+/pH-/ON/OFF), the measured pH value, the programmed set point, an arrow indicating pump operation, and the volume of pH corrector injected over the past 24 hours.
• ORP Function Status Screen: Shows the ORP operating mode (ON/OFF/PRG/REG), programmed duration (in PRG mode), actual daily production duration, elapsed time since the start of the 24-hour period, and a "P" indicator when chlorine production is active.
• Installer Mode Screens: Accessible only in "Installer" mode, these screens display total volume of pH corrector injected, total chlorine production since operation, and an estimate of hypochlorous acid concentration (HClO) in ppm.
• pH Menu:
  • Dosage pH: Allows selection of pH regulation mode (pH-, pH+, ON for continuous injection, OFF to prevent injection).
  • pH set point: Defines the desired pH value for regulation.
  • V/24h: Sets the maximum permissible volume of pH corrector to be injected per day (in litres). A value of 0 removes this restriction, but setting a value is advisable.
  • Cont: Defines the volume of the pH corrector container (0 to 25L). The device tracks the remaining volume and blocks the pump when it reaches 0.
• Oxidant Menu:
  • Ox Prod: Allows selection of ORP regulation mode (REG for threshold-based production, PRG for programmed quantity, ON for continuous production, OFF to prevent chlorine injection).
  • ORP limit: Sets the desired RedOx potential threshold.
  • Prod/24h: Programs the desired production duration in PRG mode.
• Settings Menu:
  • Language: Allows selection from 8 available languages.
  • Reset to zero: Resets all PHENIX counters (time, total liquid injected) and cancels previous calibrations.

Hydraulic Connection:

• Sensors: pH and ORP sensors are fragile and sensitive electrodes that generate a low electrical voltage. They must be handled with care. They are installed using pipe saddles and sensor adapters, with TEFLON for connections.
• Injector: The injector, which delivers pH correcting solution, must be placed after the pH sensor and as close as possible to the backflow to the pool. It is connected via a crystal tube from the dosing pump and screwed into a pipe saddle using TEFLON.
• Installation Diagram: The pH sensor is positioned directly after the filter. The pHminus or pHplus product injector is placed just before the pool backflow outlet. If a heater and chlorinator cell are used, they should be placed between the pH sensor and the injector.

Electrical Connection:

• Requires a 30mA differential device for power protection.
• Power supply must be permanent and protected against overvoltage and overloads.
• With CCEI LIMPIDO chlorinator: PHENIX connects in series between the LIMPIDO flow detector and the LIMPIDO. A control cable connects the LIMPIDO flow detector to the PHENIX "Flow detector" input, and another cable connects the PHENIX control output to the LIMPIDO "Flow detector" input.
• With CCEI LIMPIDO EZ chlorinator: The control cable is cut into two parts. One connects the LIMPIDO EZ flow detector to the PHENIX "Flow detector" input, and the other connects the PHENIX control output to the LIMPIDO EZ "Flow detector" input. The LIMPIDO EZ must be in 'Normal/Shock' mode (Thermoregulation indicator off).
• With CCEI ZELIA ZLT chlorinator: The control cable is cut into two parts. One connects the flow detector (optional) to the PHENIX "Flow detector" input, and the other connects the PHENIX control output to the ZELIA ZLT "RedOx Control" input. The ZELIA ZLT must be in 'PA' mode (Regulated Production).
• With other chlorinators: Requires professional installation and knowledge of the equipment. Contact technical department for assistance.

Maintenance Features:

• Sensor Calibration: Essential for reliable measurements. Recommended periodically and upon initial operation.
  • pH Calibration: Performed using pH7 and pH9 solutions. The device guides the user through immersing the sensor in each solution and validating the readings.
  • ORP Calibration: Performed using a 650mV solution. The device guides the user through immersing the sensor and validating the reading.
  • Calibration is compulsory during installation, after replacing the sensor, after cleaning the appliance, after long storage, or if measurements differ from expected results.
• Storing the Sensors:
  • Never immerse in distilled water.
  • For long-term storage: store dry.
  • For short-term storage: store in a trimolar KCl solution, or tap water.
• Reconditioning Sensors: The lifespan of a sensor can be extended by periodic reconditioning. This involves soaking the sensor in a dilute hydrochloric acid solution (HCl 0.1M). Reconditioning is recommended if the slope becomes too low, response time is too long, or point 0 is offset.

ccei PHENIX Specifications

General

Brand	ccei
Model	PHENIX
Category	Water Pump
Language	English