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CentraLine CLIOP830A User Manual

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CentraLine I/O Modules
Installation &
Commissioning
Instructions
Copyright © 2019 Honeywell GmbH ● All Rights Reserved EN1Z-0973GE51 R0119
3.4
CentraLine
I/O MODULES
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information ............................................................... 2
General Safety Information ............................................. 2
Safety Information as per EN60730-1 ............................. 2
System Overview ................................................................ 3
System Architecture ........................................................ 3
CentraLine I/O Modules and Sockets ............................. 4
Interfaces and Bus Connections ..................................... 7
Technical Data ................................................................. 7
Planning ............................................................................... 8
Overview .......................................................................... 8
Transformer Selection ..................................................... 8
Fusing Specifications ...................................................... 9
System Protective Earth Grounding ................................ 9
Lightning Protection ......................................................... 9
Panel Bus Topologies ..................................................... 9
LONWORKS Bus Topologies ............................................. 9
Cable Specifications ........................................................ 9
Dimensions .................................................................... 11
Mounting/Dismounting Modules ..................................... 12
Mounting/Dismounting Modules / Sockets .................... 12
Mounting/Dismounting Electronic Modules ................... 14
Mounting/Dismounting Auxiliary Terminal Packages ... 14
Mounting/Dismounting Cross Connectors .................... 15
Mounting/Dismounting Swivel Label Holders ............... 15
Wiring and Setting up the System .................................. 16
General Safety Considerations ..................................... 16
Wiring Push-in Terminals .............................................. 16
Connecting Power Supply ............................................. 17
Connecting Single Bus Controller Systems .................. 17
Connecting Panel Bus and LONWORKS Bus Mixed
Controller Systems ........................................................ 18
Addressing Panel Bus I/O Modules .............................. 20
Connecting Field Devices ............................................. 20
Commissioning and Updating Firmware ....................... 21
Description of the CentraLine I/O Modules .................... 22
Common Features ......................................................... 22
Analog Input Modules .................................................... 22
Analog Output Modules ................................................. 27
Binary Input Modules ..................................................... 33
Relay Output Modules ................................................... 36
Floating Output Module ................................................. 41
Mixed Panel Bus I/O Modules ....................................... 45
Description of Extra Parts ................................................ 49
XS814 Auxiliary Terminal Package ............................... 49
XS830 Auxiliary Terminal Package ............................... 49
XS831 Auxiliary Terminal Package ............................... 49
XS815 Cross Connectors .............................................. 50
XAL10 Swivel Label Holders ......................................... 50
XAL11 Swivel Label Holders ......................................... 50
XS816 Bridge Connectors ............................................. 50
LonWorks Software Interface Description ...................... 51
Overview ........................................................................ 51
CLIOL821A Analog Input Module .................................. 51
CLIOL(R)822A Analog Output Module .......................... 53
CLIOL823A Binary Input Module ................................... 54
CLIOL(R)824A Relay Output Module ............................ 55
Troubleshooting ................................................................ 56
Testing Wiring Connections ........................................... 56
CentraLine I/O Module Troubleshooting ....................... 56
Appendix: Sensor Characteristics ................................... 60
BALCO 500 .................................................................... 60
NTC 20 k ..................................................................... 61
PT 1000 .......................................................................... 62
NI1000TK5000 ............................................................... 64
NTC 10 kΩ ..................................................................... 65
PT 3000 .......................................................................... 66
Johnson A99 PTC Thermistor ....................................... 67
Trademark Information
Echelon, LON, LONMARK, LONTALK, LONWORKS, Neuron, are
trademarks of Echelon Corporation registered in the United
States and other countries.

Table of Contents

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CentraLine CLIOP830A Specifications

General IconGeneral
ModelCLIOP830A
CategoryControl Unit
Product TypeProgrammable Logic Controller
Supply Voltage24V DC
Digital Inputs8
Digital Outputs8
Enclosure RatingIP20
Programmable controllerYes
Outputs8 digital outputs
Memory512KB Flash
ApplicationBuilding Automation and Control
Inputs8 digital inputs

Summary

Safety Information

General Safety Information

General safety precautions for installation and handling of CentraLine systems.

Safety Information as per EN60730-1

Safety data and compliance information according to EN60730-1 standard.

System Overview

System Architecture

Describes the typical architecture of a CentraLine controller system.

CentraLine I/O Modules and Sockets

CentraLine I/O Module Types

CentraLine I/O Module Overview

Module Specifications

Interfaces and Bus Connections

Bus System Interfaces

Technical Data and Standards

Covers system constraints, standards, and operational environment.

Planning and Power Supply

Planning Overview

Transformer Selection

Guidance on selecting appropriate transformers based on requirements.

System Planning Details

Fusing and Grounding

Bus Topologies and Cables

Mounting and Dismounting Procedures

Mounting I/O Modules and Sockets

Instructions for mounting I/O modules and terminal sockets.

Module and Socket Dismounting

Electronic Module Handling

Mounting/Dismounting Electronic Modules

Wiring and System Setup

General Wiring Safety

General safety considerations for electrical wiring.

Terminal Wiring Specifications

Wiring specs for push-in and screw-type terminals.

Power Supply and System Connection

Connecting Power Supply

How to connect power supply from transformers.

Controller and I/O Module Connectivity

Connecting modules on single rails or across multiple rails.

System Connectivity Scenarios

Mixed Controller Systems

Connecting I/O modules within mixed controller systems.

Mixed Bus System Wiring

Correct Wiring Example

Addressing and Field Device Connection

Addressing Panel Bus I/O Modules

Procedure for setting unique addresses for Panel Bus I/O modules.

Commissioning and Firmware Updates

Panel Bus I/O Module Operations

LONWORKS Bus I/O Module Operations

CentraLine I/O Module Descriptions

Analog Input Modules

Details the CLIOP821A and CLIOL821A analog input modules.

Analog Input Module Details

Analog Input Technical Data

Provides data on input ranges, protection, and sensor accuracy.

Analog Input Module Wiring Examples

Example 1: Active Sensor and Potentiometer

Analog Input Module Wiring Examples 2

Example 2: Passive Sensor and 0 (4) ... 20 mA Signal

Analog Output Modules

Analog Output Module Operation

Technical Data and Status LEDs

Manual Overrides and Configuration

Explains manual override modes and binary output configuration.

Analog Output Module Wiring

Analog Output Connection Example

Binary Input Modules

Binary Input Module Details

Technical Data and Fast Totalizer Configuration

Binary Input Module Wiring

CLIOP823A Connection Examples

Relay Output Modules

Module Types and Features

Describes relay output module types and their features.

Relay Output Module Details

Terminal Descriptions and Permissible Loads

Details terminal functions and load limits for relay outputs.

Relay Output Manual Overrides

Manual Override Modes

Relay Output Module Wiring Example 1

Both Relay Blocks with Line Voltage

Relay Output Module Wiring Example 2

Relay Blocks with Low and Line Voltage

Floating Output Module

Floating Output Module Details

Terminal Assignments and LED Behavior

Manual Override Operation

Explains manual override modes for floating outputs.

Floating Output Module Wiring

Floating Actuator Wiring Example

Mixed Panel Bus I/O Modules

Module Features and Permissible Loads

Details features and load limits for mixed I/O modules.

Mixed Panel Bus I/O Module Specifications

Module Specifications

Lists specifications for analog, binary, and relay outputs.

Mixed I/O Module Wiring Example 1

CLIOP830A Connection Example

Mixed I/O Module Wiring Example 2

CLIOP831A Connection Example

LonWorks Software Interface

LonTalk Protocol and Features

CLIOL821A Analog Input Module Interface

Describes the LONMARK interface for the CLIOL821A.

LonWorks Network Variables

Analog Sensor Outputs

Details nvoAiValuePct and nvoAiTempP network variables.

Digital and Temperature Inputs

Analog Output Control

Module Interface and Control Level

Describes CLIOL(R)822A interface and nviAoValuePct control.

Analog and Binary Output/Input Commands

Analog Output Feedback and Command

Details nvoAoPosnFb feedback and nviAoSwitch command.

Relay and Totalizer Output Control

Relay Output Command Control

Explains nviDoSwitch for relay output control.

Troubleshooting Guide

Testing Wiring Connections

I/O Module Power LED Status

Interpreting the Power LED status for troubleshooting.

CentraLine I/O Module Service LED

Service LED Meaning and Remedies

Explains Service LED meanings and troubleshooting remedies.

Module LED Tests and Analog Input Troubleshooting

Analog Input Troubleshooting

Common failure modes and remedies for analog input modules.

Module Troubleshooting Matrix

Analog and Binary Output Issues

Troubleshooting failures for analog/binary outputs and inputs.

Relay and Floating Output Issues

Troubleshooting failures for relay and floating output modules.

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