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CentraLine CLIOPR824A User Manual

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CentraLine I/O Modules
Installation &
Commissioning
Instructions
Copyright © 2019 Honeywell GmbH ● All Rights Reserved EN1Z-0973GE51 R0119
3.4
CentraLine
I/O MODULES
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information ............................................................... 2
General Safety Information ............................................. 2
Safety Information as per EN60730-1 ............................. 2
System Overview ................................................................ 3
System Architecture ........................................................ 3
CentraLine I/O Modules and Sockets ............................. 4
Interfaces and Bus Connections ..................................... 7
Technical Data ................................................................. 7
Planning ............................................................................... 8
Overview .......................................................................... 8
Transformer Selection ..................................................... 8
Fusing Specifications ...................................................... 9
System Protective Earth Grounding ................................ 9
Lightning Protection ......................................................... 9
Panel Bus Topologies ..................................................... 9
LONWORKS Bus Topologies ............................................. 9
Cable Specifications ........................................................ 9
Dimensions .................................................................... 11
Mounting/Dismounting Modules ..................................... 12
Mounting/Dismounting Modules / Sockets .................... 12
Mounting/Dismounting Electronic Modules ................... 14
Mounting/Dismounting Auxiliary Terminal Packages ... 14
Mounting/Dismounting Cross Connectors .................... 15
Mounting/Dismounting Swivel Label Holders ............... 15
Wiring and Setting up the System .................................. 16
General Safety Considerations ..................................... 16
Wiring Push-in Terminals .............................................. 16
Connecting Power Supply ............................................. 17
Connecting Single Bus Controller Systems .................. 17
Connecting Panel Bus and LONWORKS Bus Mixed
Controller Systems ........................................................ 18
Addressing Panel Bus I/O Modules .............................. 20
Connecting Field Devices ............................................. 20
Commissioning and Updating Firmware ....................... 21
Description of the CentraLine I/O Modules .................... 22
Common Features ......................................................... 22
Analog Input Modules .................................................... 22
Analog Output Modules ................................................. 27
Binary Input Modules ..................................................... 33
Relay Output Modules ................................................... 36
Floating Output Module ................................................. 41
Mixed Panel Bus I/O Modules ....................................... 45
Description of Extra Parts ................................................ 49
XS814 Auxiliary Terminal Package ............................... 49
XS830 Auxiliary Terminal Package ............................... 49
XS831 Auxiliary Terminal Package ............................... 49
XS815 Cross Connectors .............................................. 50
XAL10 Swivel Label Holders ......................................... 50
XAL11 Swivel Label Holders ......................................... 50
XS816 Bridge Connectors ............................................. 50
LonWorks Software Interface Description ...................... 51
Overview ........................................................................ 51
CLIOL821A Analog Input Module .................................. 51
CLIOL(R)822A Analog Output Module .......................... 53
CLIOL823A Binary Input Module ................................... 54
CLIOL(R)824A Relay Output Module ............................ 55
Troubleshooting ................................................................ 56
Testing Wiring Connections ........................................... 56
CentraLine I/O Module Troubleshooting ....................... 56
Appendix: Sensor Characteristics ................................... 60
BALCO 500 .................................................................... 60
NTC 20 k ..................................................................... 61
PT 1000 .......................................................................... 62
NI1000TK5000 ............................................................... 64
NTC 10 kΩ ..................................................................... 65
PT 3000 .......................................................................... 66
Johnson A99 PTC Thermistor ....................................... 67
Trademark Information
Echelon, LON, LONMARK, LONTALK, LONWORKS, Neuron, are
trademarks of Echelon Corporation registered in the United
States and other countries.

Table of Contents

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CentraLine CLIOPR824A Specifications

General IconGeneral
ModelCLIOPR824A
SeriesCLIO
Input Voltage24V AC/DC
Number of Inputs8
Number of Outputs4
Inputs8 Universal Inputs
Outputs4 Relay Outputs
Protection ClassIP20
TypeProgrammable Logic Controller
Communication ProtocolBACnet MS/TP
Relative Humidity5% to 95% (non-condensing)
Weight0.2 kg
CommunicationRS485

Summary

Safety Information

General Safety Information

Important safety guidelines for installation and operation of the CentraLine system by authorized personnel.

Safety Information as per EN60730-1

System data and safety classifications according to the EN60730-1 standard.

CentraLine I/O Modules and Sockets

Pluggable Panel Bus and LonWorks I/O Modules

Details on pluggable I/O modules for Panel Bus and LonWorks Bus, including their variants.

Mixed Panel Bus I/O Modules

Description of mixed Panel Bus I/O modules (CLIOP830A, CLIOP831A) with integrated terminal sockets.

CentraLine I/O Module Overview

CentraLine I/O Module Overview

Table detailing CentraLine I/O modules, their inputs, outputs, manual controls, and LEDs.

Manual Overrides as per EN ISO 16484-2:2004

Explanation of manual override functionality for output modules and its behavior.

Interfaces and Bus Connections

System Constraints

Table detailing system constraints like max modules per row, current limits, and row length.

Planning

Transformer Selection

Guidelines for selecting appropriate transformers based on voltage and power requirements.

Current / Power Supply Requirement

Table showing current requirements for CentraLine I/O modules based on power supply type.

Panel Bus Topologies

Fusing Specifications

Guidelines for selecting fuses for CentraLine I/O modules and field devices.

Mounting/Dismounting Modules

Mounting/Dismounting Modules / Sockets

Instructions for mounting and dismounting modules and terminal sockets on DIN rails.

Mounting Sockets

Steps for mounting terminal sockets onto the DIN rail, including securing.

Connecting Sockets

How to connect controller, terminal sockets, and mixed I/O modules using bridge connectors or cables.

Dismounting Sockets

Disconnecting Sockets

Procedure for releasing and removing bridge connectors from modules.

Dismounting Controller / Terminal Sockets / Mixed I/O Modules

Steps for dismounting modules, terminal sockets, and mixed I/O modules from the DIN rail.

Mounting/Dismounting Electronic Modules

Mounting Electronic Modules

Steps for safely mounting electronic modules onto terminal sockets.

Dismounting Electronic Modules

Steps for safely dismounting electronic modules from terminal sockets.

Mounting/Dismounting Auxiliary Terminal Packages

Instructions for mounting and dismounting auxiliary terminal packages on modules.

Wiring and Setting up the System

General Safety Considerations

General safety rules for wiring, including VDE/NEC compliance and qualified electricians.

Wiring Push-in Terminals

Specifications and guidelines for wiring using push-in terminals.

Wiring Screw-Type Terminals

Specifications and guidelines for wiring using screw-type terminals.

Connecting Power Supply

Connecting Power Supply

How to connect external transformers to the CentraLine controller system.

Additional Transformer / DC Power Supply

Connecting additional transformers or DC power supplies to modules.

Connecting Panel Bus and LONWORKS Bus Mixed Controller Systems

Wiring Controllers not supporting bridge connectors

Wiring controllers not supporting bridge connectors

Diagrams showing correct and incorrect wiring for mixed bus systems.

Addressing Panel Bus I/O Modules

Addressing Panel Bus I/O Modules

Procedure for assigning unique addresses to Panel Bus I/O modules using HEX switches.

Commissioning and Updating Firmware

Description of the CentraLine I/O Modules

Terminals

Internal Impedance when Connecting Sensors

Connection Examples

Analog input module, wiring example 1 (active sensor and potentiometer)

Detailed wiring example for an analog input module with an active sensor and potentiometer.

Analog input module, wiring example 2 (Passive Sensor and 0 (4) 20 mA Signal)

Analog input module, wiring example 2 (Passive Sensor and 0 (4) 20 mA Signal)

Detailed wiring example for analog input module with passive sensor or current signal.

Analog Output Modules

Technical Data

Connection Example

Analog output connection example

Detailed wiring example for an analog output module.

Connection example with Relay Module MCD 3

Wiring example showing connection with Relay Module MCD 3.

Connection example with Relay Module MCE 3

Wiring example showing connection with Relay Module MCE 3, detailing input terminals.

CLIOP823A connection examples

Wiring examples for the CLIOP823A binary input module.

CLIOP824A connection example (both relay blocks with line voltage)

Wiring example for CLIOP824A with line voltage on both relay blocks.

CLIOP824A connection example (relay blocks with low and line voltage)

Wiring example for CLIOP824A with low and line voltage on relay blocks.

CLIOPR825A Connection example (floating actuator)

Wiring example for a floating actuator using the CLIOPR825A module.

CLIOP830A Connection example

Detailed wiring example for the CLIOP830A mixed I/O module.

CLIOP831A Connection example (for current inputs)

Wiring example for the CLIOP831A mixed I/O module, focusing on current inputs.

Binary Input Modules

Relay Output Modules

Terminal

Status LEDs with Manual Overrides

Floating Output Module

Mixed Panel Bus I/O Modules

WARNING

Warning against wiring relays of mixed modules for anything other than low voltage.

LonWorks Software Interface Description

Overview

Overview of LonTalk Protocol and its use with CentraLine LONWORKS Bus I/O Modules.

CLIOL(R)822A Analog Output Module

Relay Output Command – nviDoSwitch[]

Troubleshooting

Testing Wiring Connections

How to test wiring connections using push-in terminal holes.

CentraLine I/O Module Troubleshooting

General troubleshooting steps for CentraLine I/O modules, including power and service LEDs.

LED Test for CentraLine I/O Modules (pluggable I/O modules, only)

Analog Input Modules Troubleshooting

Table detailing failure modes and remedies for analog input modules.

Analog Output Modules Troubleshooting

Analog Output Modules Troubleshooting

Table detailing failure modes and remedies for analog output modules.

Binary Input Modules Troubleshooting

Table detailing failure modes and remedies for binary input modules.

Relay Output Modules Troubleshooting

Table detailing failure modes and remedies for relay output modules.

Floating Output Modules Troubleshooting

Table detailing failure modes and remedies for floating output modules.

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