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Chaffoteaux & Maury MINIMA MX2 30 FF NG User Manual

Chaffoteaux & Maury MINIMA MX2 30 FF NG
48 pages
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MINIMA MX2
COMBINATION BOILER
Heating and Instantaneous Domestic Hot Water
Fanned Flue system
Installation, Operating and Servicing Instructions
Manufactures N° Model Type Gas Council N°
200906827037.31 MX2 24 FF NG 47 - 980 - 28
200906828037.31 MX2 30 FF NG 47 - 980 - 29
GB
IE
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Chaffoteaux & Maury MINIMA MX2 30 FF NG Specifications

General IconGeneral
Fuel TypeNatural Gas
Central Heating Output (kW)30
ERP RatingA
IgnitionElectronic
Heat Exchanger MaterialStainless Steel
CondensingYes
TypeCombi
MountingWall-mounted

Summary

1 CONTROL PANEL OVERVIEW

19 Pressure Gauge

Displays the water pressure within the heating system.

20 On/Off Power Button & Indicator

Controls power and indicates appliance status.

21 DHW Temperature Setting

Adjusts domestic hot water temperature and starts operation.

22 Central Heating Temperature Setting

Adjusts central heating temperature and starts operation.

23 Temperature Indicator & Diagnostics

Shows heating temperature and diagnostic fault codes.

24 Burner ON Indicator

Indicates when the boiler's burner is operating.

25 Reset Button & Lockout Indicator

Resets the boiler and indicates a lockout condition.

CONNECTING BRACKET COMPONENTS

31 Central Heating Flow Valve

Controls the flow of water in the central heating circuit.

32 Domestic Hot Water Outlet

Connection point for domestic hot water output.

33 Gas Service Tap

Valve for controlling the gas supply to the boiler.

34 Cold Water Service Tap

Valve for controlling the cold water supply.

35 Central Heating Return Valve

Controls the return flow in the central heating circuit.

16 Central Heating Pressure Relief Valve

Safety valve to release excess pressure in the heating circuit.

2 HOW TO USE

Starting Up the Boiler

Initial steps to start the boiler and ensure readiness for operation.

Obtaining Hot Water and Central Heating

Guide to activating heating and hot water services using controls.

Stopping the Central Heating

How to turn off central heating while maintaining hot water supply.

Stand-by Mode

Information on placing the boiler into standby operation.

Turning Off the Appliance

Procedure for completely switching off the boiler.

3 MAINTENANCE

4 FLUE GAS SAFETY

5 GUARANTEE

6 PRACTICAL INFORMATION

Pump Anti-Sticking Device

Description of the pump's automatic anti-sticking function.

Precautions in Freezing Conditions

Advice on protecting the boiler from freezing.

Heating Circuit Frost Protection

Methods for protecting the heating circuit from freezing.

7 INSTRUCTIONS FOR SETTING THE BUILT-IN CLOCK

1 General layout

Description of the mechanical clock's layout and components.

2 To set the time

Procedure for setting the current time on the clock.

3 To Set the "On" and "Off" times

How to program the heating on/off periods.

4 For operation

How to use the clock selector switch for heating control.

8 DESCRIPTION

4 Main heat exchanger

The primary component for heat transfer.

6 Multi-gas burner assembly

The burner unit with ignition and ionization electrodes.

7 Gas valve assembly

Controls the flow of gas to the burner.

9 Overheat safety cut-out

Safety device to prevent overheating.

14 Air pressure switch

Monitors air pressure for safe flue operation.

17 Three way valve

Diverts water flow between heating and hot water.

23 Heating temperature indicator and fault diagnostic indicator

Shows heating temperature and diagnostic fault codes.

9 DIMENSIONS

10 HYDRAULIC DATA

Pump head available

Graph showing pump head performance relative to flow rate.

Capacity of the installation

Information on expansion vessel, pressure, and filling pressure.

System capacity chart

Chart relating heating circuit capacity to initial pressure.

11 INSTALLATION REQUIREMENTS

Reference Standards

Installation standards and regulations for UK and Republic of Ireland.

Codes of Practice

List of British Standards codes relevant to boiler installation.

Flue

Information and diagrams for flue terminal installation and clearances.

11 INSTALLATION REQUIREMENTS (continued)

Ventilation

Requirements for room ventilation when installing the boiler.

Gas Supply

Requirements for gas installation and supply pipe size.

Electrical Supply

Requirements for electrical connection, fusing, and isolation.

System Controls

Compatibility with external time and temperature controls.

Location

Guidance on selecting a suitable location for boiler installation.

Flushing and Water Treatment

Procedures for flushing and treating the heating system before installation.

12 CONNECTING THE FLUE

12.1 Fitting the coaxial flue (Ø 60/100 Horizontal)

Step-by-step guide for installing a horizontal coaxial flue system.

12 CONNECTING THE FLUE (continued)

12.2 Fitting the telescopic flue (Ø 60/100 Horizontal)

Instructions for installing a horizontal telescopic coaxial flue.

12 CONNECTING THE FLUE (continued)

12.3 Fitting the coaxial flue (Ø 60/100 Vertical)

Guide for installing a vertical coaxial flue system.

12 CONNECTING THE FLUE (continued)

12.4 Fitting the 5" flue (Ø 80 / 125)

Instructions for fitting a 5-inch flue system.

12 CONNECTING THE FLUE (continued)

12.5 Fitting the twin pipe (Ø80/80)

Guide for installing a twin pipe flue system.

13 INSTALLING THE BOILER

Boiler Installation Steps

Key steps involved in physically mounting and connecting the boiler.

Cleaning the central heating system

Procedure for cleaning the heating system before or after installation.

14 ELECTRICAL CONNECTIONS

240V and Earth Connection

Details for making the main power and earth connections.

Room Thermostat Connection

How to connect an external room thermostat to the boiler.

15 OPERATING

PRESSURISING THE SYSTEM

Steps to fill and pressurise the heating and water circuits.

DOMESTIC HOT WATER CIRCUIT OPERATIONS

Actions for operating the domestic hot water system.

CENTRAL HEATING CIRCUIT OPERATIONS

Actions for operating the central heating system.

GAS CIRCUIT OPERATIONS

Steps for operating the gas supply and testing.

SETTINGS ADJUSTMENT

How to adjust internal boiler settings like timing and temperature.

15 OPERATING (continued)

Burner Gas Output Setting

Table and guidance for setting the burner output for different gas types.

16 FITTING THE CASING

17 COMPLETION

18 OPERATIONAL CHECKS

19 INSTRUCTING THE END USER

20 SETTING THE GAS PRESSURES / GAS TYPE CONVERSION

Setting Minimum and Maximum Boiler Power

Adjusting gas pressure for minimum and maximum power output.

Setting Maximum Heating Circuit Power

Adjusting heating circuit power using a potentiometer.

Adjusting the Ignition Output

Setting the ignition output power level.

22 REPLACEMENT OF PARTS

22.1 To Gain General Access

Steps to access internal components by removing panels and lowering the control unit.

22.1.1 Removing the front panel

Steps for removing the front panel of the boiler for access.

22.1.2 Removing the side panels

Steps for removing the side panels of the boiler for access.

22.1.3 Lowering the control panel

Steps for lowering the control panel to access internal electronics.

22.2 ACCESS TO THE COMBUSTION CHAMBER

22.2.1 Removing the combustion chamber front panel

Steps to remove the front panel of the combustion chamber.

22.2.2 Removing the burner manifold

Instructions for removing the burner manifold.

22.2.3 REMOVING THE ELECTRODES

22.2.4 REMOVING THE BURNER

22.2.5 REMOVING THE MAIN HEAT EXCHANGER

22.2.6 REMOVING THE AIR PRESSURE SWITCH

22.2.7 REMOVING THE FAN

22.3 SERVICING AND REMOVAL OF THE GAS VALVE

22.3.1 Removing the spark generator

Procedure for removing the spark generator component.

22.3.2 Removing the gas valve

Steps for removing the gas valve.

22.4 ACCESS TO THE WATER CIRCUIT

22.4.1 Drain down

Steps to drain water from the boiler circuit.

22.4.2 Removing the 3 way valve

Procedure for removing the 3-way diverter valve.

22.4.3 Removing the float of the flow switch

Steps to remove the float from the flow switch.

22.4.4 REMOVING THE PRESSURE RELIEF VALVE

22.4.5 REMOVING THE SECONDARY HEAT EXCHANGER

22.4.6 REMOVING THE PUMP

22.4.7 REMOVING THE DOMESTIC EXPANSION VESSEL

22.4.8 REMOVING THE OVERHEAT THERMOSTAT

22.4.9 REMOVING THE HEATING TEMPERATURE SENSOR (N.T.C.)

22.5 ACCESS TO THE CONTROL SYSTEM

22.5.1 Removing the P.C.B.s

Steps for removing the Printed Circuit Boards.

22.5.2 Removing the fuses

Procedure for removing the fuses from the control board.

23 INCORRECT OPERATION

Fault Codes and Information

Table of fault codes, their meaning, and related information.

Boiler Start-up Faults

Common faults when the boiler fails to start or indicates errors.

System Noises and Temperature Issues

Troubleshooting common noises and radiator temperature problems.

24 FAULT FINDING

Preliminary Checks

Initial checks to perform before diagnosing faults.

Power Supply and Boiler Start Flowchart

Flowchart for diagnosing power and start-up issues.

24 FAULT FINDING (Continued)

Pump and Fan Operation Diagnosis

Flowchart for diagnosing issues with the pump and fan.

24 FAULT FINDING (Continued)

Air Pressure Switch & Burner Operation Diagnosis

Flowchart for diagnosing air pressure switch and burner issues.

Safety Shutdown Diagnosis

Flowchart for diagnosing boiler safety shutdown faults.

25 ELECTRICAL DIAGRAMS

Faults and Possible Causes

Lists common faults and their potential causes related to the electrical system.

Wiring Diagram

Schematic showing electrical connections and component identification.

26 SHORT SPARES LIST

27 TECHNICAL DATA

Model Specifications

Key technical specifications for MX2 24 FF and MX2 30 FF models.

Gas Rate and Pressure Data

Data on gas rates and pressures for different gas types.

Flue Lengths

Maximum permissible flue lengths for various configurations.

Manufacturer and Contact Information

Details of the manufacturer and support contacts.

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