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Challenger Lifts LE10 User Manual

Challenger Lifts LE10
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Rev. 12/18/18
INSTALLATION, OPERATION & MAINTENANCE MANUAL
Two Post
Surface Mounted Lift
MODEL LE10
10,000 LBS. CAPACITY
2500 LBS. PER ARM
2311 South Park Rd Louisville, Kentucky 40219
Email:sales@challengerlifts.com Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
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Challenger Lifts LE10 Specifications

General IconGeneral
Lifting Capacity10, 000 lbs
Voltage208-230V
Drive-Thru Clearance96 inches
Overall Height145 inches
Drive Through Width96 inches
Power Requirements208-230V

Summary

General Specifications

Installation

Safety Requirements for Installation and Service

Follow safety requirements and refer to ANSI/ALI ALIS for installation and service.

Tools (Minimum Required)

List of essential tools needed for lift installation.

Layout

Instructions for positioning and chalking lines for column placement.

Anchoring

Anchoring

Detailed steps for drilling anchor holes, shimming columns, and setting anchor bolts.

Overhead and Limit Switch Installation

Overhead/Limit Switch

Procedures for installing the overhead assembly and limit switch.

Synchronizer Cable Installation

Synchronizer Cables

Procedures for installing and adjusting synchronizer cables for proper carriage operation.

Power Unit and Hydraulic Lines

Power Unit & Hydraulic Lines

Steps for mounting the power unit and connecting hydraulic lines, including fitting procedures.

Column Extensions

Instructions for installing bolt-on hose guide components on column extensions.

Lock Release and Arm Installation

Lock Release

Installation of lock release rod, cable assembly, and adjustment for proper function.

Arm Installation

Procedures for lubricating and installing lift arms, ensuring proper restraint engagement.

Electrical Connections

Single Phase

Connecting overhead limit switch and power unit for single-phase power.

Three Phase

Connecting overhead limit switch, contactor, and power unit for three-phase power.

Decal Placement and Hydraulic Adjustments

Column Decal Placement

Instructions for cleaning columns and applying safety and logo decals.

Final Adjustments Hydraulics

Bleeding air from cylinders and pressure testing the hydraulic system.

Synchronizing Cables

Adjusting synchronizer cables for equal tension and simultaneous latch operation.

Lock Release Cable

Adjusting cable tension for proper lock disengagement and securing the assembly.

Final Checkout Procedure

Final Checkout Procedure

Demonstrating operation, delivering literature, and completing warranty registration.

Wiring Diagram

For Single Phase

Wiring diagram for single-phase power connection to the lift.

For Three Phase

Wiring diagram for three-phase power connection to the lift.

Operation Procedure

Safety Notices and Decals

Information on safety warning labels and their importance for user safety.

Owner/Employer Responsibilities

Duties of owner/employer regarding operator training, inspection, and maintenance.

Important Safety Instructions

Basic safety precautions to follow when using garage equipment.

Vehicle Lifting and Lowering

Lifting a Vehicle

Step-by-step guide on how to properly position and lift a vehicle.

Lowering a Vehicle

Step-by-step guide on how to safely lower a vehicle.

Maintenance Schedule

Daily Checks

Daily maintenance checks including cleaning, loose parts, and fluid leaks.

Weekly Checks

Weekly checks for synchronizer cables and tension.

Monthly Checks

Monthly tasks like torqueing anchor bolts and checking overhead shutoff.

Parts Breakdown and List

Parts Breakdown

Illustrated parts list with item numbers and descriptions.

Parts List

Detailed table of parts with part numbers, quantities, and descriptions.

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