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Challenger Lifts Versymmetric CL10V3-DPC User Manual

Challenger Lifts Versymmetric CL10V3-DPC
25 pages
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Rev. 04/07/2020
Installation, Operation, & Maintenance Manual
Versymmetric
TM Two Post
Surface Mounted Lift
with DUAL PENDANT CONTROL
MODELS: CL10V3-DPC
CL10V3-DPC-QC
(QUICK CYCLE)
10,000 LBS. CAPACITY
2500 LBS. PER ARM
2311 South Park Rd Louisville, Kentucky 40219
Email: sales@challengerlifts.com Web site: www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
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Challenger Lifts Versymmetric CL10V3-DPC Specifications

General IconGeneral
BrandChallenger Lifts
ModelVersymmetric CL10V3-DPC
CategoryLifting Systems
LanguageEnglish

Summary

General Specifications

Safety, Location, and Requirements

Vertical Clearance Checks

Ensure adequate clearance in the installation area for the lift.

Flooring Requirements

Proper concrete floor conditions are essential for safe installation.

Location and Environmental Considerations

Lift is for indoor use with specific operating temperature ranges.

Electrical Requirements

Dedicated circuit with breaker/fuse and wiring diagram reference.

Safety Notices and Decals

Read and understand all safety notices and decals for safe operation.

Installation Procedures

Receiving and Inspection

Inspect shipment upon receipt and report any damage.

Installation Safety Requirements

Adhere to safety standards for installation and service.

Required Tools for Installation

List of minimum tools required for lift setup.

Lift Preparation

Initial steps for preparing the lift before assembly.

Installation: Columns and Anchoring

Service Bay Layout

Orient the lift correctly within the service bay.

Locking Pawl Assembly

Assemble and install the locking pawl mechanism.

Column Anchoring

Detailed steps for drilling and installing anchor bolts.

Installation: Overhead and Cables

Overhead Assembly Installation

Steps for raising and securing the overhead assembly.

Synchronizer Cable Routing

Route synchronizer cables over sheaves and back down.

Installation: Electrical and Limit Switches

Junction Box Installation

Install the junction box to the power column.

Overhead Limit Switch Installation

Mount the overhead limit switch on the overhead beam.

Installation: Pendant Switches and Hoses

Pendant Switch Installation

Mount pendant switches below lock covers on columns.

Power Unit and Hydraulic Hose Routing

Route hydraulic hoses through columns to power unit.

Installation: Hose Connections and Lock Release

Power Unit Hose Connections

Connect power unit hose to tee and power unit.

Dual Lock Release Cable Installation

Route and attach dual lock release cables to pawls.

Installation: Arm Installation

Arm Installation Steps

Grease and install lift arms onto carriages.

Installation: Wiring and Testing

Power Unit Wiring

Connect the power unit to a suitable electrical source.

Electrical Testing

Test lift functions after wiring is complete.

Final Adjustments and Checkout

Hydraulic System Adjustments

Bleed air from cylinders and check for leaks.

Synchronizing Cable Adjustments

Adjust synchronizing cables for equal tension.

Lock Release Cable Adjustments

Adjust lock release cables for proper engagement.

Female Arm Shim Installation

Install shims on female arm for 3-stage arms.

Final Checkout Procedure

Demonstrate operation and provide literature to owner.

Power Unit Electrical Connections

Operation and Safety

Safety Notices and Decals Review

Review safety warning labels and decals on the lift.

Owner and Employer Responsibilities

Outline owner/employer duties for safe operation and maintenance.

Important Safety Precautions

Follow basic safety precautions when using garage equipment.

Lifting, Lowering, and Maintenance

Lifting a Vehicle Procedure

Step-by-step guide for safely lifting a vehicle.

Lowering a Vehicle Procedure

Step-by-step guide for safely lowering a vehicle.

Loss of Power Procedures

Actions to take if the lift will not raise or retract locks.

Maintenance Schedule and Tasks

Daily, weekly, and monthly maintenance checks and lubrication.

Parts Breakdown

Column and Overhead Parts Breakdown

Parts list and diagram for column and overhead components.

Lock Components Parts Breakdown

Parts list and diagram for lock mechanism components.

Hydraulics Parts Breakdown

Parts list and diagram for hydraulic system components.

Synchronizer Parts Breakdown

Parts list and diagram for synchronizer cables and parts.

Electrical Parts Breakdown

Parts list and diagram for electrical components.

Carriage and Arm Parts Breakdown

Parts list and diagram for carriage and 3-stage arm pack.

3-Stage Front and 2-Stage Rear Arm Pack Parts

Parts list and diagram for 3-stage front and 2-stage rear arm pack.

Notes and Revisions

Manual Notes

Blank page for user notes.

Revision History

Record of changes and updates made to the manual.

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