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Challenger Lifts Versymmetric User Manual

Challenger Lifts Versymmetric
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Rev. 01/02/2020
Installation, Operation & Maintenance Manual
Versymmetric®
Two Post
Surface Mounted Lift
MODELS: CL10V3
CL10V3-QC (QUICK CYCLE)
10,000 LBS. CAPACITY
2500 LBS. PER ARM
2311 South Park Rd Louisville, Kentucky 40219
Email:
sales@challengerlifts.com Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
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Challenger Lifts Versymmetric Specifications

General IconGeneral
Lifting Capacity10, 000 lbs
ALI CertifiedYes
Platform LengthVaries by model
Platform WidthVaries by model
Drive-Thru ClearanceVaries by model
Safety FeaturesOverload protection

Summary

General Specifications

Safety Information

Safety Notices and Decals

Read and understand all safety notices and decals included.

General Warnings and Cautions

Provides essential safety warnings and cautions for operating the lift.

Installation Process

Installation Safety Requirements

Essential safety guidelines to be followed during installation and service.

Required Tools for Installation

List of minimum tools necessary for the installation process.

Lift Preparation Steps

Procedures for preparing the lift for assembly and installation.

Column and Locking Pawl Installation

Details on installing the locking pawl mechanism for safe operation.

Anchoring Procedure

Instructions for securely anchoring the lift to the concrete floor.

Overhead Assembly Installation

Steps for assembling and installing the overhead beam and related components.

Synchronizer Cable Installation

Guidance on routing and installing the synchronizer cables.

Power Unit Mounting

Instructions for mounting the power unit to the column.

Hydraulic Hose Routing

Detailed steps for routing hydraulic hoses to the power unit and columns.

Lock Release Cable Assembly

Instructions for attaching and adjusting the lock release cable assembly.

Arm Installation

Procedures for installing the lifting arms onto the carriage.

Electrical Setup

Wiring and Connection Guide

Guidelines for connecting the lift to the electrical power source.

Final Adjustments and Checkout

Hydraulic System Bleeding

Steps to bleed air and test the hydraulic system.

Synchronizer Cable Tensioning

Ensuring equal tension in synchronizing cables for proper carriage alignment.

Lock Release Cable Adjustment

Adjusting the lock release cable for proper latch operation.

Female Arm Shim Installation

Procedure for installing shims on 3-stage female arms.

Pre-Operation Checkout

Demonstrating lift operation and delivering documentation to the owner.

Electrical Wiring Diagram

Single Phase Wiring Diagram

Diagram and notes for single-phase electrical connections.

Three Phase Wiring Diagram

Diagram and notes for three-phase electrical connections.

Operating Procedures

Owner and Employer Responsibilities

Key responsibilities of the owner or employer for safe lift operation.

Operational Safety Precautions

Essential safety precautions to follow during lift operation.

Vehicle Operation

Lifting a Vehicle Safely

Step-by-step guide for safely lifting a vehicle onto the lift.

Lowering a Vehicle Safely

Procedures for safely lowering a vehicle from the lift.

Loss of Power Handling

Instructions for handling situations where the lift loses power.

Maintenance

Routine Maintenance Tasks

Suggested maintenance tasks based on daily, weekly, and monthly intervals.

Parts Breakdown - Column and Overhead

Parts Breakdown - Lock Assembly

Parts Breakdown - Hydraulics

Parts Breakdown - Synchronizer

Parts Breakdown - Carriage and 3-Stage Arm

Parts Breakdown - 2/3-Stage Arm

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