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Chamberlain Power Drive Security+ HD400D - Fasten the Rail to the Motor Unit and Install the Idler Pulley

Chamberlain Power Drive Security+ HD400D
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9
To avoid SERIOUS damage to garage door opener, use
ONLY those bolts/fasteners mounted in the top of the
opener.
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4"-20x1-3/4 bolt into the cover protection
bolt hole on the back end of the rail as shown.
Tighten securely with a 1/4"-20 lock nut. Do NOT
overtighten.
Remove the two bolts from the top of the motor
unit.
Place the “U” bracket, flat side down onto the
motor unit and align the bracket hole with the bolt
holes. Fasten with the previously removed bolts.
Align the rail assembly with the top of the motor
unit. Slide the rail end onto the “U” bracket, all the
way to the stops that protrude on the top and sides
of the bracket.
Attach spreader to the motor unit with two screws.
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown.
Grasp the end of the cable and pass
approximately 12" (30 cm) of cable through the
window. Allow it to hang until Assembly Step 5.
Remove the tape from the idler pulley. The inside
center should be pre-greased. If dry, regrease to
ensure proper operation.
Place the idler pulley into the window as shown.
Insert the idler bolt from the top through the rail
and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is
compressed.
Rotate the pulley to be sure it spins freely.
Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole
in the front of the rail as shown. Tighten securely
with a 1/4"-20 lock nut.
WARNING
CAUTION
WARNING
WARNING
Bolts
Hex Screws
8-32x7/16"
Chain
Spreader
Motor Unit
Sprocket
"U" Bracket
Lock Nut
SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
Cover
Protection
Bolt Hole
Bolt
Lock Nut
1/4"-20
Bolt 1/4"-20x1-3/4"
HARDWARE SHOWN ACTUAL SIZE
Nut 3/8"
Lock Washer 3/8"
Idler Bolt
Lock Nut 1/4"-20
Bolt 1/4"-20x1-3/4"
HARDWARE SHOWN ACTUAL SIZE

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