Champion 100592 - User Manual

Questions and Answers

B
Brandon JuarezAug 16, 2025
Why won't my Champion Inverter engine start?
- R
  Raymond NunezAug 16, 2025
  If your Champion Inverter engine won't start, several factors could be the cause. First, ensure you have fuel in the tank. If the fuel level is adequate, inspect the spark plug; it may need cleaning, adjustment, or replacement. Also, check the oil level and fill the crankcase to the correct level if it's low. Make sure the spark plug wire is securely attached. Verify that the fuel valve is open and the engine switch is in the ON position. If the fuel is old or contaminated with water, drain it and replace it with fresh fuel. If the engine is flooded, let the unit stand for about 10 minutes. Finally, check that the CO Shield® module is properly installed; if it has been removed or tampered with, reinstall it.
C
Christopher TaylorAug 18, 2025
What to do if my Champion Inverter engine shuts down during operation?
- A
  April HernandezAug 18, 2025
  If your Champion Inverter's engine shuts down during operation, here's what to check: First, ensure that the fuel tank is adequately filled. Next, verify the oil level and fill the crankcase to the proper level if it's low. Also, a clogged spark arrestor can cause the engine to shut down, so clean it. If your unit is equipped with CO Shield®, the engine may shut off due to accumulating carbon monoxide. In this case, move the generator to an open, outdoor area, ensuring the exhaust is directed away from people and buildings. Also ensure that there are no obstructions within 5 feet of the generator. If the yellow LED light blinks on the panel, this indicates a system fault. If the CO Shield® continues to sense the fault and shuts off, contact technical support.
J
Jenna AndersonAug 22, 2025
Champion Inverter running but no AC output: what could be the problem?
- T
  Thomas AndersonAug 22, 2025
  If your Champion Inverter engine runs but produces no AC output, begin by checking all cord connections to ensure they are secure. Next, inspect the circuit breakers and reset any that are open. Also, check all circuit breakers. If equipped, reset GFCI receptacle breakers by pushing the TEST and RESET buttons until green LED illuminates. Inspect and tighten any loose wiring connections. For faulty brush assembly or AVR (auto voltage regulator) replacement, contact a service center.
A
adamsstevenAug 25, 2025
How to fix a Champion 100592 Inverter engine that starts but runs roughly?
- M
  Michele LoweAug 25, 2025
  If your Champion Inverter engine starts but runs roughly, the issue might stem from several causes. Check the choke position and adjust it to the RUN position or push it in completely. A dirty air filter can also cause rough running, so clean or replace it. Additionally, inspect and clean the fuel valve, and clean the spark arrestor.
K
Kelly HurstAug 28, 2025
Why does the circuit breaker keep tripping on my Champion 100592 Inverter?
- B
  bhopkinsAug 28, 2025
  If the circuit breaker on your Champion Inverter is tripping repeatedly, it could be due to an overload. Review the load and adjust accordingly. Check your power cords and devices for damaged, bare, or frayed wires, and replace any defective devices. If the circuit breaker is still too hot, let the unit sit for 5 minutes.
D
Danielle ClarkAug 31, 2025
What causes a Champion 100592 Inverter to not supply enough power or overheat?
- A
  Alicia HillAug 31, 2025
  If your Champion Inverter cannot supply enough power or is overheating, the generator might be overloaded, so review the load and adjust it accordingly. A dirty air filter can also contribute to this issue, so clean or replace it. Additionally, ensure the choke is in the correct position; move it until it stops under the RUN position or push it in completely.
C
Christopher TrevinoSep 2, 2025
Why does my Champion 100592 Inverter start and shut off right away?
- J
  James GonzalesSep 2, 2025
  If your Champion Inverter engine starts and then immediately shuts off, it could be due to the CO Shield® system. If the red LED light is blinking on the panel, the shutoff may be occurring due to accumulating carbon monoxide. In this case, move the generator to an open, outdoor area, point the exhaust away from people and buildings, and ensure there are no obstructions within 5 feet of the generator. If the yellow LED light is blinking, it indicates a system fault. If the CO Shield® continues to sense the fault and shuts off, contact technical support.
L
Lisa KimSep 5, 2025
Why does my Champion 100592 engine hunt or falter?
- D
  Daniel SmithSep 5, 2025
  If your Champion Inverter engine hunts or falters, it could be due to a dirty fuel valve, so clean it. Ensure the choke is in the correct position by moving it until it stops under the RUN position or push it in completely. For a defective engine governor or a carburetor that is dirty and running lean, contact the help line.
A
Andrew RussellSep 8, 2025
What if CO Shield® LEDs don't blink 10 times on my Champion 100592 Inverter startup?
- B
  Bryan MillerSep 9, 2025
  If both CO Shield® LEDs are not blinking 10 times upon start up of your Champion Inverter, and the generator was manually shutoff (not a CO shutoff event) wait 1 minute before trying to restart the generator. The LEDs should then blink ten (10) times.
M
Michelle LiSep 12, 2025
What to do if my Champion 100592 Inverter engine will not stop?
- D
  derrickalvarezSep 12, 2025
  If your Champion Inverter engine will not stop, and you are using propane, turn the propane tank to the CLOSED position.

Summary

Introduction and Safety Definitions

Safety Definitions Explained

Explains hazard symbols (Danger, Warning, Caution, Notice) and their meanings.

Important Safety Instructions

Cancer and Reproductive Harm Warning

Health warning related to cancer and reproductive harm.

Carbon Monoxide Hazards

Hazards of carbon monoxide poisoning from generator exhaust.

Electrical Safety and Operation

Risks from voltage, wiring, and wet conditions.

Medical Device Usage Prohibition

Do not use generator for medical life support devices.

Spark Plug Wire Servicing Safety

Safety precautions when servicing spark plug wires.

Hot Surfaces and Cooling Clearance

Warnings about hot engine/exhaust and cooling requirements.

Starter Cord Retraction Hazards

Hazards associated with rapid starter cord retraction.

Overload and General Operation Cautions

Risks of overloading and general operating precautions.

CO Shield Module Tampering Warning

Consequences of tampering with the CO Shield module.

Fuel Safety Information

Fuel Flammability and Explosion Dangers

Dangers of gasoline and propane flammability and explosion.

Fuel Container Integrity Warning

Warnings about using damaged fuel containers.

Safety Labels Identification

CO Danger and Safety Symbols Identification

Explains hazard symbols and CO danger warnings.

CO Shield Auto-shutoff System Label

Information about the CO Shield automatic shutoff feature label.

Fuel Type and Usage Labels

Fuel type and usage instructions indicated by labels.

Hot Surface Warning Labels

Warnings about hot surfaces and exhaust from labels.

Generator Dataplate Information

Information on the generator's specifications plate.

Safety Symbols Explained

Manual Reference and Clearance Symbols

Emphasizes reading manual and specifies clearance.

Grounding and Electric Shock Symbols

Importance of grounding and electric shock hazards.

Fire;Explosion and Hot Surface Symbols

Dangers of fire/explosion and hot surfaces.

Open Flame and Wet Conditions Symbols

Keeping fuel from ignition sources and wet condition warnings.

Operation Symbols Reference

Start;Stop and Fuel Control Symbols

Symbols for starting, stopping, and fuel selection.

Warning and System Status Symbols

Symbols indicating system faults or CO warnings.

Connection and Fuel Level Indicators

Symbols for fuel connections and tank levels.

Quickstart Label Guide

Starting the Engine Procedure

Step-by-step guide for starting the engine.

Stopping the Engine Procedure

Step-by-step guide for stopping the engine.

Controls and Features Overview

Generator Component Identification

Identifies key physical components of the generator.

Fuel System Controls

Fuel tank, cap, and level indicators.

Engine Starting System Components

Choke, recoil starter, and oil fill/dipstick.

Control Panel and Mobility Features

Control panel, handle, and ground terminal.

Control Panel Details

LPG Inlet and Intelligauge System

LPG connection port and digital monitoring system.

Circuit Breakers for Overload Protection

Push and flip reset circuit breakers.

Receptacle Types and Usage

Description of 120/240V AC and GFCI outlets.

Fuel Select Dial Operation

Dial for selecting fuel source and engine state.

Intelligauge with CO Shield Functions

Voltage and Frequency Display Modes

How voltage and frequency are shown.

Session and Total Run Time Display Modes

How run times are displayed.

Parts Included

Included Accessories List

List of included accessories.

Assembly Components Identification

Components for assembly like wheels and legs.

Required Tools for Assembly

Basic tools needed for assembly.

Assembly Procedures

Unpacking and Preparation Steps

Safely removing generator from packaging.

Wheel Kit Installation Guide

Attaching the wheels to the generator.

Support Leg Installation Guide

Attaching the support leg.

Engine Oil Filling Instructions

Procedure for filling the engine with oil.

Assembly: Add Fuel: Gasoline

Gasoline Fueling Procedure

Instructions for adding gasoline to the generator tank.

Assembly: Add Fuel: Propane (LPG)

Propane (LPG) Connection Procedure

Instructions for connecting and using propane fuel.

Operation Guidelines

CO Shield System Functionality

Explanation of CO detection and auto-shutoff.

Generator Grounding Requirements

Procedures and importance of grounding.

Operation Guidelines

Generator Safe Location Placement

Guidelines for proper generator positioning.

Operation Guidelines

Surge Protection for Electronics

Recommendations for protecting connected devices.

Starting the Engine: Gasoline

Step-by-step guide for starting with gasoline.

Operation Guidelines

Starting the Engine: Propane (LPG)

Step-by-step guide for starting with propane.

Operation Guidelines

Connecting Electrical Loads Safely

Procedures for safely connecting electrical devices.

Generator Capacity and Overload Prevention

How to calculate capacity and avoid overloading.

Operation Guidelines

GFCI Receptacle Testing and Usage

Explanation and testing of GFCI receptacles.

Stopping the Engine Procedure

Step-by-step guide for stopping the engine.

Operation Guidelines

Moving the Generator Safely

Safe procedures for relocating the generator.

High Altitude Operation Considerations

Factors affecting operation at high altitudes.

Maintenance Procedures

Generator Exterior Cleaning

How to clean the exterior and internal components.

Engine Oil Change Process

Procedure for changing the engine oil.

Spark Plug Cleaning and Adjustment

Steps for cleaning and gapping the spark plug.

Maintenance Procedures

Air Filter Cleaning Instructions

Instructions for cleaning the air filter element.

Spark Arrestor Cleaning Procedure

Procedure for cleaning the spark arrestor screen.

Governor Adjustment Warning

Information and warnings regarding governor adjustment.

Storage Procedures

Maintenance Schedule Overview

Recommended service intervals for the generator.

Short Term Storage Guidelines

Procedures for storing the generator for short periods.

Mid Term Storage Guidelines

Procedures for storing the generator for medium periods.

Storage Procedures

Long Term Storage (Over 1 Year)

Procedures for extended storage.

Removing Generator from Storage

Steps to take when taking the generator out of storage.

Specifications

Generator Performance Specifications

Key electrical and physical specs.

Engine Oil and Fuel Specifications

Recommended oil, fuel types, and capacities.

Engine and Temperature Specifications

Engine details and operating temperature ranges.

Troubleshooting Guide

Engine Failure to Start Issues

Common causes and solutions for starting problems.

Rough Engine Operation Troubleshooting

Causes and solutions for rough engine running.

Engine Shutdown During Operation Causes

Reasons for engine shutdown and remedies.

Troubleshooting Guide

Immediate Engine Shutdown Troubleshooting

Troubleshooting for immediate engine shutdowns.

Startup LED Indicator Interpretation

What blinking LEDs indicate during startup.

Power Output and Overheating Diagnosis

Diagnosing power output and overheating problems.

No AC Output While Engine Runs

Troubleshooting lack of AC power output.

Troubleshooting Guide

Engine Speed Fluctuation Issues

Causes and solutions for inconsistent engine speed.

Engine Not Stopping Troubleshooting

Issues preventing the engine from stopping.

Circuit Breaker Tripping Diagnosis

Troubleshooting recurring circuit breaker trips.

Warranty Information

Warranty Registration and Qualifications

Requirements for registering and qualifying for warranty.

Repair and Replacement Warranty Terms

Details on the duration and scope of the warranty.

Warranty Claim and Service Procedures

Instructions on how to handle warranty claims.

Warranty Exclusions and Limitations

Conditions not covered by the warranty.

Implied Warranty and Consequential Damage Limits

Disclaimers on implied warranties.

Customer Support Contact Information

How to contact Champion Power Equipment.

Emission Control System Warranty

Emission Warranty Rights and Obligations

Overview of owner's rights and responsibilities.

Manufacturers Emissions Warranty Coverage

Details on what the emissions warranty covers.

Owner Responsibilities for Emissions System

Owner's duties regarding maintenance and care.

Emission Control System Warranty

Applicability of Emission Warranty Period

Scope and period of the ECS warranty.

General Emissions System Warranty Coverage

CPE's warranty for emissions compliance.

Interpretation of Emission-Related Parts Warranty

How warranty applies to specific parts.

Emission Control System Warranty

Covered Emission-Related Parts List

List of parts covered under the emissions warranty.

Obtaining Emission Warranty Service Instructions

How to obtain warranty service.

Summary

Introduction and Safety Definitions

Safety Definitions Explained

Explains hazard symbols (Danger, Warning, Caution, Notice) and their meanings.

Important Safety Instructions

Cancer and Reproductive Harm Warning

Health warning related to cancer and reproductive harm.

Carbon Monoxide Hazards

Hazards of carbon monoxide poisoning from generator exhaust.

Electrical Safety and Operation

Risks from voltage, wiring, and wet conditions.

Medical Device Usage Prohibition

Do not use generator for medical life support devices.

Spark Plug Wire Servicing Safety

Safety precautions when servicing spark plug wires.

Hot Surfaces and Cooling Clearance

Warnings about hot engine/exhaust and cooling requirements.

Starter Cord Retraction Hazards

Hazards associated with rapid starter cord retraction.

Overload and General Operation Cautions

Risks of overloading and general operating precautions.

CO Shield Module Tampering Warning

Consequences of tampering with the CO Shield module.

Fuel Safety Information

Fuel Flammability and Explosion Dangers

Dangers of gasoline and propane flammability and explosion.

Fuel Container Integrity Warning

Warnings about using damaged fuel containers.

Safety Labels Identification

CO Danger and Safety Symbols Identification

Explains hazard symbols and CO danger warnings.

CO Shield Auto-shutoff System Label

Information about the CO Shield automatic shutoff feature label.

Fuel Type and Usage Labels

Fuel type and usage instructions indicated by labels.

Hot Surface Warning Labels

Warnings about hot surfaces and exhaust from labels.

Generator Dataplate Information

Information on the generator's specifications plate.

Safety Symbols Explained

Manual Reference and Clearance Symbols

Emphasizes reading manual and specifies clearance.

Grounding and Electric Shock Symbols

Importance of grounding and electric shock hazards.

Fire;Explosion and Hot Surface Symbols

Dangers of fire/explosion and hot surfaces.

Open Flame and Wet Conditions Symbols

Keeping fuel from ignition sources and wet condition warnings.

Operation Symbols Reference

Start;Stop and Fuel Control Symbols

Symbols for starting, stopping, and fuel selection.

Warning and System Status Symbols

Symbols indicating system faults or CO warnings.

Connection and Fuel Level Indicators

Symbols for fuel connections and tank levels.

Quickstart Label Guide

Starting the Engine Procedure

Step-by-step guide for starting the engine.

Stopping the Engine Procedure

Step-by-step guide for stopping the engine.

Controls and Features Overview

Generator Component Identification

Identifies key physical components of the generator.

Fuel System Controls

Fuel tank, cap, and level indicators.

Engine Starting System Components

Choke, recoil starter, and oil fill/dipstick.

Control Panel and Mobility Features

Control panel, handle, and ground terminal.

Control Panel Details

LPG Inlet and Intelligauge System

LPG connection port and digital monitoring system.

Circuit Breakers for Overload Protection

Push and flip reset circuit breakers.

Receptacle Types and Usage

Description of 120/240V AC and GFCI outlets.

Fuel Select Dial Operation

Dial for selecting fuel source and engine state.

Intelligauge with CO Shield Functions

Voltage and Frequency Display Modes

How voltage and frequency are shown.

Session and Total Run Time Display Modes

How run times are displayed.

Parts Included

Included Accessories List

List of included accessories.

Assembly Components Identification

Components for assembly like wheels and legs.

Required Tools for Assembly

Basic tools needed for assembly.

Assembly Procedures

Unpacking and Preparation Steps

Safely removing generator from packaging.

Wheel Kit Installation Guide

Attaching the wheels to the generator.

Support Leg Installation Guide

Attaching the support leg.

Engine Oil Filling Instructions

Procedure for filling the engine with oil.

Assembly: Add Fuel: Gasoline

Gasoline Fueling Procedure

Instructions for adding gasoline to the generator tank.

Assembly: Add Fuel: Propane (LPG)

Propane (LPG) Connection Procedure

Instructions for connecting and using propane fuel.

Operation Guidelines

CO Shield System Functionality

Explanation of CO detection and auto-shutoff.

Generator Grounding Requirements

Procedures and importance of grounding.

Operation Guidelines

Generator Safe Location Placement

Guidelines for proper generator positioning.

Operation Guidelines

Surge Protection for Electronics

Recommendations for protecting connected devices.

Starting the Engine: Gasoline

Step-by-step guide for starting with gasoline.

Operation Guidelines

Starting the Engine: Propane (LPG)

Step-by-step guide for starting with propane.

Operation Guidelines

Connecting Electrical Loads Safely

Procedures for safely connecting electrical devices.

Generator Capacity and Overload Prevention

How to calculate capacity and avoid overloading.

Operation Guidelines

GFCI Receptacle Testing and Usage

Explanation and testing of GFCI receptacles.

Stopping the Engine Procedure

Step-by-step guide for stopping the engine.

Operation Guidelines

Moving the Generator Safely

Safe procedures for relocating the generator.

High Altitude Operation Considerations

Factors affecting operation at high altitudes.

Maintenance Procedures

Generator Exterior Cleaning

How to clean the exterior and internal components.

Engine Oil Change Process

Procedure for changing the engine oil.

Spark Plug Cleaning and Adjustment

Steps for cleaning and gapping the spark plug.

Maintenance Procedures

Air Filter Cleaning Instructions

Instructions for cleaning the air filter element.

Spark Arrestor Cleaning Procedure

Procedure for cleaning the spark arrestor screen.

Governor Adjustment Warning

Information and warnings regarding governor adjustment.

Storage Procedures

Maintenance Schedule Overview

Recommended service intervals for the generator.

Short Term Storage Guidelines

Procedures for storing the generator for short periods.

Mid Term Storage Guidelines

Procedures for storing the generator for medium periods.

Storage Procedures

Long Term Storage (Over 1 Year)

Procedures for extended storage.

Removing Generator from Storage

Steps to take when taking the generator out of storage.

Specifications

Generator Performance Specifications

Key electrical and physical specs.

Engine Oil and Fuel Specifications

Recommended oil, fuel types, and capacities.

Engine and Temperature Specifications

Engine details and operating temperature ranges.

Troubleshooting Guide

Engine Failure to Start Issues

Common causes and solutions for starting problems.

Rough Engine Operation Troubleshooting

Causes and solutions for rough engine running.

Engine Shutdown During Operation Causes

Reasons for engine shutdown and remedies.

Troubleshooting Guide

Immediate Engine Shutdown Troubleshooting

Troubleshooting for immediate engine shutdowns.

Startup LED Indicator Interpretation

What blinking LEDs indicate during startup.

Power Output and Overheating Diagnosis

Diagnosing power output and overheating problems.

No AC Output While Engine Runs

Troubleshooting lack of AC power output.

Troubleshooting Guide

Engine Speed Fluctuation Issues

Causes and solutions for inconsistent engine speed.

Engine Not Stopping Troubleshooting

Issues preventing the engine from stopping.

Circuit Breaker Tripping Diagnosis

Troubleshooting recurring circuit breaker trips.

Warranty Information

Warranty Registration and Qualifications

Requirements for registering and qualifying for warranty.

Repair and Replacement Warranty Terms

Details on the duration and scope of the warranty.

Warranty Claim and Service Procedures

Instructions on how to handle warranty claims.

Warranty Exclusions and Limitations

Conditions not covered by the warranty.

Implied Warranty and Consequential Damage Limits

Disclaimers on implied warranties.

Customer Support Contact Information

How to contact Champion Power Equipment.

Emission Control System Warranty

Emission Warranty Rights and Obligations

Overview of owner's rights and responsibilities.

Manufacturers Emissions Warranty Coverage

Details on what the emissions warranty covers.

Owner Responsibilities for Emissions System

Owner's duties regarding maintenance and care.

Emission Control System Warranty

Applicability of Emission Warranty Period

Scope and period of the ECS warranty.

General Emissions System Warranty Coverage

CPE's warranty for emissions compliance.

Interpretation of Emission-Related Parts Warranty

How warranty applies to specific parts.

Emission Control System Warranty

Covered Emission-Related Parts List

List of parts covered under the emissions warranty.

Obtaining Emission Warranty Service Instructions

How to obtain warranty service.

Champion 100592 Specifications

General

Brand	Champion
Model	100592
Category	Inverter
Language	English

Related product manuals

Champion 100592 - User Manual

Table of Contents

Questions and Answers

Summary

Introduction and Safety Definitions

Safety Definitions Explained

Important Safety Instructions

Cancer and Reproductive Harm Warning

Carbon Monoxide Hazards

Electrical Safety and Operation

Medical Device Usage Prohibition

Spark Plug Wire Servicing Safety

Hot Surfaces and Cooling Clearance

Starter Cord Retraction Hazards

Overload and General Operation Cautions

CO Shield Module Tampering Warning

Fuel Safety Information

Fuel Flammability and Explosion Dangers

Fuel Container Integrity Warning

Safety Labels Identification

CO Danger and Safety Symbols Identification

CO Shield Auto-shutoff System Label

Fuel Type and Usage Labels

Hot Surface Warning Labels

Generator Dataplate Information

Safety Symbols Explained

Manual Reference and Clearance Symbols

Grounding and Electric Shock Symbols

Fire;Explosion and Hot Surface Symbols

Open Flame and Wet Conditions Symbols

Operation Symbols Reference

Start;Stop and Fuel Control Symbols

Warning and System Status Symbols

Connection and Fuel Level Indicators

Quickstart Label Guide

Starting the Engine Procedure

Stopping the Engine Procedure

Controls and Features Overview

Generator Component Identification

Fuel System Controls

Engine Starting System Components

Control Panel and Mobility Features

Control Panel Details

LPG Inlet and Intelligauge System

Circuit Breakers for Overload Protection

Receptacle Types and Usage

Fuel Select Dial Operation

Intelligauge with CO Shield Functions

Voltage and Frequency Display Modes

Session and Total Run Time Display Modes

Parts Included

Included Accessories List

Assembly Components Identification

Required Tools for Assembly

Assembly Procedures

Unpacking and Preparation Steps

Wheel Kit Installation Guide

Support Leg Installation Guide

Engine Oil Filling Instructions

Assembly: Add Fuel: Gasoline

Gasoline Fueling Procedure

Assembly: Add Fuel: Propane (LPG)

Propane (LPG) Connection Procedure

Operation Guidelines

CO Shield System Functionality

Generator Grounding Requirements

Operation Guidelines

Generator Safe Location Placement

Operation Guidelines

Surge Protection for Electronics

Starting the Engine: Gasoline

Operation Guidelines

Starting the Engine: Propane (LPG)

Operation Guidelines

Connecting Electrical Loads Safely

Generator Capacity and Overload Prevention

Operation Guidelines

GFCI Receptacle Testing and Usage

Stopping the Engine Procedure

Operation Guidelines