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Champion 100544 - User Manual

Champion 100544
45 pages
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OPERATOR'S MANUAL
MODEL #100544
7000W DUAL FUEL GENERATOR
WITH BLUETOOTH
®
TECHNOLOGY
Made in China - REV 20180601 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
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Summary

Introduction and Safety Definitions

Introduction to the Operators Manual

Provides an overview of the generator's features, benefits, and the importance of reading the manual.

Safety Definitions and Symbols

Explains the meaning of safety symbols (DANGER, WARNING, CAUTION, NOTICE) used throughout the manual.

Important Safety Instructions

Carbon Monoxide Hazards

Warnings and precautions regarding carbon monoxide poisoning from generator exhaust.

Electrical, Physical, and Operational Safety

Precautions against electric shock, hot surfaces, rotating parts, and overloading.

Starter Cord and General Operation Safety

Safety advice for using the starter cord and general generator operation.

Fuel Safety

Gasoline and Propane Handling

Safe procedures for fueling with gasoline and propane, including storage and leak checks.

Safety Labels

Generator Warning Labels

Identifies and explains key safety labels on the generator, including CO danger and hot surfaces.

Safety Symbols Explained

Understanding General Safety Icons

Provides meanings for common safety symbols found on the generator for risk awareness.

Operation Symbols Guide

Generator Control and Fuel Icons

Defines symbols representing generator functions like start, stop, fuel selection, and charging.

Quickstart Guide and Engine Start

Quickstart Label Symbols Overview

Visual guide to quickstart symbols for initial generator setup and operation.

Starting and Stopping the Engine

Step-by-step instructions for starting and stopping the generator manually.

Generator Controls and Features

Generator Component Identification

Identifies major external parts of the generator with descriptions.

Control Panel and Side Panel Details

Control Panel Functions and Indicators

Details the Intelligauge, Bluetooth LED, charger plug, and circuit breakers on the control panel.

Side Panel Controls and Connections

Explains the start/stop button, fuel selector dial, and LPG connection on the side panel.

Intelligauge Meter Functionality

Intelligauge Display Modes and Output

Explains voltage, frequency, run time, and output displays on the Intelligauge meter.

Fuel Level and Life Monitoring

Details how the Intelligauge displays fuel level and remaining fuel life.

Additional Control and Accessory Information

Bluetooth License and FCC Compliance

Legal and technical statements regarding Bluetooth and FCC compliance for remote control.

Included Accessories and Assembly Parts

Lists accessories and parts included for generator assembly.

Generator Assembly Procedures

Unpacking and Wheel Kit Installation

Instructions for unpacking the generator and assembling the wheel kit.

Battery and Support Leg Setup

Steps for connecting the battery and installing the support leg.

Engine Oil Addition and Type

Guidance on checking and adding engine oil, including recommended type and capacity.

Fueling the Generator

Adding Gasoline Safely

Safe procedures for adding unleaded gasoline, including fuel type and tank filling limits.

Propane (LPG) Fueling

Connecting LPG Cylinder Safely

Instructions for safely connecting an LPG cylinder, including leak checks and cautions.

Generator Operation and Safety

Generator Location and Clearance

Specifies safe operating locations, ventilation, and minimum clearances for the generator.

Grounding Requirements

Explains the importance and methods of grounding the generator for electrical safety.

Generator Operation and Starting

Surge Protection for Electronics

Advice on protecting sensitive electronics from voltage fluctuations using surge suppressors.

Fuel Selector Dial and Starting Methods

How to use the fuel dial and start the engine via manual, electric, or iLINK.

Starting with Propane and iLINK

Starting Engine with Propane (LPG)

Detailed steps for starting the generator using propane (LPG) fuel.

Connecting Loads and Power Management

Connecting Electrical Loads Safely

Guidelines for connecting electrical devices and avoiding overloads.

Generator Power Management

Steps for safely adding electrical loads sequentially to the generator.

Generator Controls and Safety Features

GFCI Receptacle Testing

Instructions for testing the Ground Fault Circuit Interrupter receptacles for proper function.

Smart Charger Functionality

Explanation of the included smart charger for maintaining the generator battery.

Stopping the Generator

Procedures for stopping the generator manually and via the iLINK app.

Advanced Operation and iLINK App

High Altitude Operation Considerations

Information on how altitude affects generator performance and potential adjustments.

Champion iLINK Wireless App Setup

Guide to downloading, installing, and setting up the Champion iLINK wireless app.

iLINK App Generator Connectivity

Connecting to Your Generator via iLINK

Steps for initial pairing and connecting the iLINK app to the generator.

Generator Dashboard and Monitoring

Overview of the generator's dashboard in the iLINK app for monitoring status.

Starting Generator Remotely with iLINK

Instructions for starting the generator using the iLINK app interface.

iLINK App Generator Control and FAQs

Stopping Generator Remotely with iLINK

Procedures for stopping the generator using the iLINK app interface.

iLINK Wireless App Frequently Asked Questions

Answers to common questions about the iLINK app's functionality and connectivity.

Maintenance and iLINK Troubleshooting

iLINK App and Generator Troubleshooting

Solutions for common problems encountered with the iLINK app and generator connection.

Generator Cleaning and Inspection

Guidelines for cleaning the generator's exterior and inspecting air vents.

Routine Engine Maintenance

Changing Engine Oil Procedure

Step-by-step instructions for draining and refilling the engine oil.

Spark Plug Maintenance and Adjustment

How to clean, inspect, adjust gap, and replace the spark plug.

Air Filter Cleaning and Service

Procedure for cleaning and maintaining the generator's air filter element.

Spark Arrestor Cleaning

Steps to clean the spark arrestor screen for optimal engine performance.

Generator Maintenance and Schedules

Governor Adjustment and Battery Care

Warnings about governor tampering and guidelines for generator battery maintenance.

Scheduled Maintenance Intervals

A schedule outlining required maintenance tasks based on operating hours or time periods.

Generator Storage Procedures

Short-Term Storage (Up to 1 Year)

Instructions for preparing the generator for storage of up to one year, including fuel stabilization.

Long-Term Storage (Over 1 Year)

Procedures for draining fuel and preparing the generator for storage exceeding one year.

Removing Generator from Storage

Post-Storage Checks and Startup Steps

Steps for checking and starting the generator after it has been stored.

Generator and Engine Specifications

Generator Technical Specifications

Key specifications like model, dimensions, electrical output, and weight.

Engine, Fuel, and Oil Specifications

Details on engine type, displacement, fuel requirements, and oil specifications.

Spark Plug, Valve, and Battery Specs

Specifics for spark plugs, valve clearances, and battery type and capacity.

Operating Temperature and Altitude Notes

Important messages regarding operating temperature limits and altitude effects.

Generator Parts Diagram

Generator Parts List

Engine Parts Diagram

Engine Parts List

Wiring Diagram

Troubleshooting Common Generator Issues

Champion Product Warranty Information

Warranty Registration and Qualifications

Requirements for registering the product and qualifying for warranty coverage.

Warranty Exclusions and Limitations

Details on what is not covered by the warranty and limitations on claims.

Customer Support and Contact Details

Contact details for Champion Power Equipment customer and technical service departments.

Emission Control System Warranty

Warranty Rights and Owner Responsibilities

Outlines owner's duties and rights regarding the emission control system warranty.

Emission Control System Coverage Details

Specifies the warranty coverage for emission-related parts and systems.

Emission Control System Warranty Provisions

ECS Warranty Applicability and Part Interpretation

Defines the scope, period, and interpretation rules for the Emission Control System warranty.

Obtaining Warranty Service

Emission-Related Parts List

Lists specific components covered under the emission control system warranty.

Warranty Service Process and Contact

Instructions on how to obtain warranty service and relevant contact information.

Summary

Introduction and Safety Definitions

Introduction to the Operators Manual

Provides an overview of the generator's features, benefits, and the importance of reading the manual.

Safety Definitions and Symbols

Explains the meaning of safety symbols (DANGER, WARNING, CAUTION, NOTICE) used throughout the manual.

Important Safety Instructions

Carbon Monoxide Hazards

Warnings and precautions regarding carbon monoxide poisoning from generator exhaust.

Electrical, Physical, and Operational Safety

Precautions against electric shock, hot surfaces, rotating parts, and overloading.

Starter Cord and General Operation Safety

Safety advice for using the starter cord and general generator operation.

Fuel Safety

Gasoline and Propane Handling

Safe procedures for fueling with gasoline and propane, including storage and leak checks.

Safety Labels

Generator Warning Labels

Identifies and explains key safety labels on the generator, including CO danger and hot surfaces.

Safety Symbols Explained

Understanding General Safety Icons

Provides meanings for common safety symbols found on the generator for risk awareness.

Operation Symbols Guide

Generator Control and Fuel Icons

Defines symbols representing generator functions like start, stop, fuel selection, and charging.

Quickstart Guide and Engine Start

Quickstart Label Symbols Overview

Visual guide to quickstart symbols for initial generator setup and operation.

Starting and Stopping the Engine

Step-by-step instructions for starting and stopping the generator manually.

Generator Controls and Features

Generator Component Identification

Identifies major external parts of the generator with descriptions.

Control Panel and Side Panel Details

Control Panel Functions and Indicators

Details the Intelligauge, Bluetooth LED, charger plug, and circuit breakers on the control panel.

Side Panel Controls and Connections

Explains the start/stop button, fuel selector dial, and LPG connection on the side panel.

Intelligauge Meter Functionality

Intelligauge Display Modes and Output

Explains voltage, frequency, run time, and output displays on the Intelligauge meter.

Fuel Level and Life Monitoring

Details how the Intelligauge displays fuel level and remaining fuel life.

Additional Control and Accessory Information

Bluetooth License and FCC Compliance

Legal and technical statements regarding Bluetooth and FCC compliance for remote control.

Included Accessories and Assembly Parts

Lists accessories and parts included for generator assembly.

Generator Assembly Procedures

Unpacking and Wheel Kit Installation

Instructions for unpacking the generator and assembling the wheel kit.

Battery and Support Leg Setup

Steps for connecting the battery and installing the support leg.

Engine Oil Addition and Type

Guidance on checking and adding engine oil, including recommended type and capacity.

Fueling the Generator

Adding Gasoline Safely

Safe procedures for adding unleaded gasoline, including fuel type and tank filling limits.

Propane (LPG) Fueling

Connecting LPG Cylinder Safely

Instructions for safely connecting an LPG cylinder, including leak checks and cautions.

Generator Operation and Safety

Generator Location and Clearance

Specifies safe operating locations, ventilation, and minimum clearances for the generator.

Grounding Requirements

Explains the importance and methods of grounding the generator for electrical safety.

Generator Operation and Starting

Surge Protection for Electronics

Advice on protecting sensitive electronics from voltage fluctuations using surge suppressors.

Fuel Selector Dial and Starting Methods

How to use the fuel dial and start the engine via manual, electric, or iLINK.

Starting with Propane and iLINK

Starting Engine with Propane (LPG)

Detailed steps for starting the generator using propane (LPG) fuel.

Connecting Loads and Power Management

Connecting Electrical Loads Safely

Guidelines for connecting electrical devices and avoiding overloads.

Generator Power Management

Steps for safely adding electrical loads sequentially to the generator.

Generator Controls and Safety Features

GFCI Receptacle Testing

Instructions for testing the Ground Fault Circuit Interrupter receptacles for proper function.

Smart Charger Functionality

Explanation of the included smart charger for maintaining the generator battery.

Stopping the Generator

Procedures for stopping the generator manually and via the iLINK app.

Advanced Operation and iLINK App

High Altitude Operation Considerations

Information on how altitude affects generator performance and potential adjustments.

Champion iLINK Wireless App Setup

Guide to downloading, installing, and setting up the Champion iLINK wireless app.

iLINK App Generator Connectivity

Connecting to Your Generator via iLINK

Steps for initial pairing and connecting the iLINK app to the generator.

Generator Dashboard and Monitoring

Overview of the generator's dashboard in the iLINK app for monitoring status.

Starting Generator Remotely with iLINK

Instructions for starting the generator using the iLINK app interface.

iLINK App Generator Control and FAQs

Stopping Generator Remotely with iLINK

Procedures for stopping the generator using the iLINK app interface.

iLINK Wireless App Frequently Asked Questions

Answers to common questions about the iLINK app's functionality and connectivity.

Maintenance and iLINK Troubleshooting

iLINK App and Generator Troubleshooting

Solutions for common problems encountered with the iLINK app and generator connection.

Generator Cleaning and Inspection

Guidelines for cleaning the generator's exterior and inspecting air vents.

Routine Engine Maintenance

Changing Engine Oil Procedure

Step-by-step instructions for draining and refilling the engine oil.

Spark Plug Maintenance and Adjustment

How to clean, inspect, adjust gap, and replace the spark plug.

Air Filter Cleaning and Service

Procedure for cleaning and maintaining the generator's air filter element.

Spark Arrestor Cleaning

Steps to clean the spark arrestor screen for optimal engine performance.

Generator Maintenance and Schedules

Governor Adjustment and Battery Care

Warnings about governor tampering and guidelines for generator battery maintenance.

Scheduled Maintenance Intervals

A schedule outlining required maintenance tasks based on operating hours or time periods.

Generator Storage Procedures

Short-Term Storage (Up to 1 Year)

Instructions for preparing the generator for storage of up to one year, including fuel stabilization.

Long-Term Storage (Over 1 Year)

Procedures for draining fuel and preparing the generator for storage exceeding one year.

Removing Generator from Storage

Post-Storage Checks and Startup Steps

Steps for checking and starting the generator after it has been stored.

Generator and Engine Specifications

Generator Technical Specifications

Key specifications like model, dimensions, electrical output, and weight.

Engine, Fuel, and Oil Specifications

Details on engine type, displacement, fuel requirements, and oil specifications.

Spark Plug, Valve, and Battery Specs

Specifics for spark plugs, valve clearances, and battery type and capacity.

Operating Temperature and Altitude Notes

Important messages regarding operating temperature limits and altitude effects.

Generator Parts Diagram

Generator Parts List

Engine Parts Diagram

Engine Parts List

Wiring Diagram

Troubleshooting Common Generator Issues

Champion Product Warranty Information

Warranty Registration and Qualifications

Requirements for registering the product and qualifying for warranty coverage.

Warranty Exclusions and Limitations

Details on what is not covered by the warranty and limitations on claims.

Customer Support and Contact Details

Contact details for Champion Power Equipment customer and technical service departments.

Emission Control System Warranty

Warranty Rights and Owner Responsibilities

Outlines owner's duties and rights regarding the emission control system warranty.

Emission Control System Coverage Details

Specifies the warranty coverage for emission-related parts and systems.

Emission Control System Warranty Provisions

ECS Warranty Applicability and Part Interpretation

Defines the scope, period, and interpretation rules for the Emission Control System warranty.

Obtaining Warranty Service

Emission-Related Parts List

Lists specific components covered under the emission control system warranty.

Warranty Service Process and Contact

Instructions on how to obtain warranty service and relevant contact information.

Champion 100544 Specifications

General IconGeneral
BrandChampion
Model100544
CategoryInverter
LanguageEnglish

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